Genius Lio Guard M-Box Premium plastic container for Li-ion batteries incl. Pyrobubbles

The Lio Guard M-Box Premium plastic transport container presented here is the ideal solution for users who are looking for a reliable way to transport or store lithium batteries / lithium-ion batteries with substance numbers UN3090, UN3091, UN3480, UN3481 in compliance with the latest standards. In addition to the storage of intact lithium batteries, the Lio Guard M-Box Premium transport container is particularly suitable for damaged cells, which represent a significant source of danger both during transportation and storage. The plastic containers in the Lio Guard series are ideal for applications such as e-bike batteries, power tools and laptops that use lithium-ion batteries.

Size and capacity of the battery transport container

The Lio Guard M-Box Premium transport container has a volume of 309 liters and can hold a net hazardous goods mass of 242 kg with a maximum size of 979 x 786 x 398 mm. The empty weight without filling material is 160 kg, with filling material 238 kg, with a maximum gross weight of 456 kg. A powder-coated steel insert with a 140 x 40 mm grid is embedded in the base of the Premium range of transport containers. This insert can hold 309 liters and has internal dimensions of 981 x 788 x 400 mm. The insert ensures that the cells are effectively kept away from the outer walls of the container. However, the insert is not removable.

The Lio Guard M-Box Premium transport and storage container has external dimensions of 1200 x 1000 x 765 mm (length x width x height). Industrial trucks can also drive under the container from all sides. In addition, the boxes are stackable and therefore take up minimal storage space. The container is made of high-density polyethylene (HDPE) and can be used in a temperature range from -20°C to 80°C. It should be stored between 15°C and 30°C. According to experience with commercially available and everyday lithium-ion batteries, the total capacity of all batteries stored in the GENIUS M-Box Premium should not exceed 13.0 kWh in total.

A coordinated system through the use of PyroBubbles®

Individual and expensive transport solutions can be replaced by using this economical and standardized product. The M-series boxes are permanently reusable and are available in Advanced and Premium versions. The box is filled with the fire protection agent PyroBubbles®, which forms a closed and thermally insulating layer around a fire source. This version of the box comes with 45 large PE filling pads, each weighing 2.1 kg (7.8 liters). The cushions are surrounded by thin, needled polyethylene (PE) film, which dissolves in the event of a fire and can thus release the extinguishing agent. In addition, the container is already filled with approx. 47.3 kg of the fire retardant on the sides around the insert, which ensures optimum safety. The tension straps with quick-release fasteners ensure that the lid remains closed. Even in the event of a chain reaction (thermal runaway), the surroundings are reliably protected.

Certification and guidelines

Lithium batteries fall into dangerous goods class 9, which means that the goods pose a risk to the environment during transportation that should not be underestimated. Numerous specifications and guidelines must therefore be complied with when transporting lithium batteries. The transport boxes in the Lio Guard series have been specially designed to meet the strictest safety regulations.

Certified for packaging group II

The containers in the Lio Guard series meet the requirements of packaging group II, which means that substances with a medium hazard potential may be transported in them. To achieve this classification, the box must be type-tested and withstand a drop height of 1.2 m.

Suitable for transportation in accordance with SV 376 of the ADR and packing instruction P 908

All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations according to their manual must comply with the provisions of Special Provision 376 (SV 376). This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage or have been identified as defective for safety reasons or could no longer be diagnosed prior to transportation. These cells must then be packed in accordance with packing instruction P 908. According to this directive, for example, it must be ensured that any electrolytes released are absorbed and a non-electrically conductive thermal insulation material must ensure that the environment is protected from dangerous heat generation.

For storage, transportation and recycling in accordance with SV 377 of the ADR and packaging instruction P 909

Special provision SV 377 regulates the transportation of lithium-ion cells or batteries and lithium-metal cells or batteries that are transported for disposal or recycling. Similar to packing instruction P 908, guidelines for packing group II must be observed in P 909. In addition, restrictions on the nominal energy and weight of the lithium-ion cells and batteries apply.

Prototype transports according to SV 310 of the ADR and packing instruction P 910

The special provision SV 310 regulates the transportation of prototypes of lithium-ion cells or batteries and lithium-metal cells or batteries. Packaging instruction P 910 then specifies, among other things, requirements for packaging and the mass of dangerous goods.

VdS 3103 : 2019-06 (03) - Lithium batteries

To date, there are no legal requirements for the storage and provision of lithium batteries in public areas.

The following publication provides recommendations for preventing damage when providing lithium batteries in production and storage areas. It describes the most important findings from fire tests on the subject of storage and provision.

Click here to access the publication of the German insurers (GDV e.V.) on loss prevention

Future-oriented

Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential risk during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.

In use for you

If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!