Genius Lio Guard Storage Box 90 Storage Box
- Max. battery size: 563 x 413 x 390 mm
- External dimensions: 805 x 605 x 750 mm
- Including PyroBubbles
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | without |
|---|---|
| Applications areas: | Loose cells, Power tool batteries, Prototypes, Recycling centers |
| Filling material: | PyroBubbles® |
| Handling filling material: | in cushions and filling |
| Internal dimensions (mm): | 563 x 413 x 390 |
| Material: | Steel |
| Material designation: | Galvanized steel |
| Max. battery size (mm): | 543 x 393 x 370 |
| Max. gross weight (kg): | 335 |
| Outer dimensions (mm): | 805 x 605 x 750 |
| Packaging group: | without |
| Packaging instruction according to ADR: | without |
| Tipping weight (kg): | 135 |
| Type: | Storage box |
| UN packaging code: | without |
| Volume (l): | 90 |
| Volume (l): | 0 - 84 |
| max. net cargo mass (kg): | 200 |
Product information „Genius Lio Guard Storage Box 90 Storage Box“
The Lio Guard Storage Box 90 storage container made of galvanised steel presented here is the ideal solution for users looking for a reliable way to safely store lithium batteries/lithium-ion batteries that comply with UN3090, UN3091, UN3480 and UN3481 regulations. This system was developed in cooperation with a leading manufacturer of metal boxes in Europe. In addition to storing intact lithium batteries, the Lio Guard Storage Box 90 storage container is particularly suitable for damaged cells, which pose a significant hazard to the environment. Optionally, castors can be attached to the feet to simplify handling.
Direct comparison of the variants
| Storage Box 30 | Storage Box 90 | Storage Box 220 | Storage Box 280 | Storage Box 520 | |
| External dimensions | 600 x 400 x 750 mm | 800 x 600 x 750 mm | 1216 x 800 x 750 mm | 1216 x 1000 x 750 mm | 1680 x 1480 x 882 mm |
| Internal dimensions | 363 x 213 x 390 mm | 563 x 413 x 390 mm | 1013 x 563 x 390 mm | 1013 x 743 x 368 mm | 1247 x 1047 x 400 mm |
| Volume | 30 l | 90 l | 220 l | 280 l | 520 l |
| Empty weight | 79 kg | 135 kg | 219 kg | 273 kg | 601 kg |
| Material | Steel (galvanised) | Steel (galvanised) | Steel (galvanised) | Steel (galvanised) | Steel (galvanised) |
| Filling material | PyroBubbles | PyroBubbles | PyroBubbles | PyroBubbles | PyroBubbles |
Size and capacity of the battery storage container
The Storage Box 90 storage container is a lockable steel container with an insert for the safe storage of lithium batteries/lithium-ion batteries. The container has a total volume of 90 litres. The maximum permissible total weight is 335 kg, the maximum recommended hazardous goods size is 543 x 393 x 370 mm, and the empty weight is 135 kg. The insert is not removable and also ensures that the cells are effectively kept away from the outer walls of the container.
The Lio Guard Storage Box 90 storage container has external dimensions of 800 x 600 x 750 mm and internal dimensions of 563 x 413 x 390 mm (length x width x height). This area of the inner container can be used for storing lithium-ion batteries. The containers are stackable in threes and are also very well suited for handling with industrial trucks. The box can be driven under from all sides and has a ground clearance of 100 mm.
A coordinated system through the use of PyroBubbles ®
Individual and expensive storage solutions can be replaced by using this economical and standardised product. The boxes are permanently reusable. The box is filled with approx. 25 kg of the fire protection agent PyroBubbles ® between the inner wall and the insert, which can form a closed and thermally insulating layer around a source of fire. The lid of the box contains 42 small PE filling cushions with PyroBubbles ® weighing 0.22 kg (0.70 litres) each. These cushions are surrounded by thin, needle-punched polyethylene (PE) film, which dissolves in the event of a fire, releasing the extinguishing agent. This provides optimum protection for the environment against damaged lithium batteries/lithium-ion
batteries. Even in the event of a chain reaction (thermal runaway), the environment is reliably protected.
Certification and guidelines
There are currently no legal regulations governing the storage of lithium batteries/lithium-ion batteries. However, by purchasing this storage system, you are optimally equipped for any regulations that may arise.
Future-oriented
Lithium-ion batteries will become indispensable in all industrial applications in the coming years. However, if used improperly, the batteries can pose a potential hazard that should not be underestimated during manufacture, storage and transport. By purchasing these boxes, you are protecting yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.
Working for you
Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!
| ADR special provision: | without |
|---|---|
| Applications areas: | Loose cells, Power tool batteries, Prototypes, Recycling centers |
| Filling material: | PyroBubbles® |
| Handling filling material: | in cushions and filling |
| Internal dimensions (mm): | 563 x 413 x 390 |
| Material: | Steel |
| Material designation: | Galvanized steel |
| Max. battery size (mm): | 543 x 393 x 370 |
| Max. gross weight (kg): | 335 |
| Outer dimensions (mm): | 805 x 605 x 750 |
| Packaging group: | without |
| Packaging instruction according to ADR: | without |
| Tipping weight (kg): | 135 |
| Type: | Storage box |
| UN packaging code: | without |
| Volume (l): | 90 |
| Volume (l): | 0 - 84 |
| max. net cargo mass (kg): | 200 |
Downloads
FAQ
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
Accessory
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
Accessory items
2 swivel castors and 2 fixed castors for storage boxes 90, 220 and 280. One of the swivel castors has a brake. The castors are made of polyamide and have a diameter of approx. 100 mm. The overall height is 125 mm. Working for you Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!