Genius Lio Guard S-Box X2 E Transport Box
- Also for critically defective batteries
- Max. energy density: 5.34 kWh
- Max. battery size: 374 x 174 x 653 mm
- External dimensions: 800 x 600 x 1136 mm
- Including PyroBubbles
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Applications areas: | Prototypes, Transport of batteries |
| Battery status: | Critically defective |
| Encoding: | 4A |
| Filling material: | PyroBubbles® |
| Handling filling material: | Shaking |
| Included filler material: | PyroBubbles® (bulk material) |
| Internal dimensions (mm): | 674 x 478 x 950 |
| Material: | Steel |
| Material designation: | Stainless steel |
| Max. battery size (mm): | 374 x 174 x 653 |
| Max. gross weight (kg): | 303 |
| Maximum energy density (kWh): | 5.34 |
| Outer dimensions (mm): | 800 x 600 x 1 136 |
| Packaging group: | I |
| Packaging instruction according to ADR: | P 908, P 910, P 911 |
| Packaging type: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 83 |
| UN packaging code: | UN 4A/X303/S/yy/D/BAM15915-GENIUS1 |
| Volume (l): | 305 |
| Volume (l): | 84 - 600 |
| max. net cargo mass (kg): | 165 |
Product information „Genius Lio Guard S-Box X2 E Transport Box“
The Lio Guard S-Box X2 stainless steel transport container presented here is the ideal solution for users who are looking for a reliable way to transport or store lithium batteries/lithium-ion batteries in compliance with UN3090, UN3091, UN3480 and UN3481 regulations and the latest standards. In addition to intact lithium batteries, the Lio Guard S-Box X2 transport container is particularly suitable for severely damaged cells, which pose a significant hazard during both transport and storage.
This item is a production product. This item is a production product. Before placing an order, you must also check whether the container is suitable for your specific lithium-ion battery. Please contact us for an individual quote including delivery time.
Size and capacity of the battery transport container
The Lio Guard S-Box X2 transport container for defective lithium batteries has a volume of 305 litres and can hold 165 kg of hazardous material with dimensions of 374 x 174 x 653 mm. The empty weight is 83 kg, with a maximum gross weight of 303 kg. This is the second smallest of six models in the Lio Guard series of stainless steel transport containers. The handy design makes the battery container flexible in use. The Lio Guard S-Box X2 transport and storage container is particularly compact with external dimensions of 800 x 600 x 1136 mm and internal dimensions of 674 x 474 x 953 mm (length x width x height), making it ideal for use in confined spaces. Industrial trucks can also drive under the container from all sides. In addition, the boxes are stackable for storage, thus taking up minimal storage space.
A coordinated system through the use of PyroBubbles ®
Individual and expensive transport solutions can be replaced by using this economical and standardised product. The box has a pressure relief valve and is filled with the fire protection agent PyroBubbles ®, which forms a closed and thermally insulating layer around a source of fire. This version of the box comes with 6 bags of 12.5 kg each for filling. Even in the event of a chain reaction (thermal runaway), the surrounding area can be reliably protected. Should this nevertheless occur, the temperature of the outer walls remains well below 100°C.
Innovative, reliable and safe
Years of development work have made these boxes one of the safest transport and storage options on the market. The surface of the boxes is highly porous, which means that vapours and liquids (electrolytes) are bound. The formation of flammable mixtures is prevented and the high heat capacity helps to cool reaction gases to almost ambient temperature. In addition, the low thermal conductivity isolates cell fires and prevents the spread of fire.
Certification and guidelines
Lithium batteries fall into dangerous goods class 9, which means that the goods pose a significant risk to the environment during transport. Numerous specifications and guidelines must therefore be observed when transporting lithium batteries. The transport boxes in the Lio Guard series have been specially designed to meet the most stringent safety regulations.
Certified for packaging group I
The containers in the Lio Guard series meet the requirements of packaging group I, which means that substances with a high risk potential may be transported in them. To achieve this classification, many test requirements must be met. These include, for example, various drop tests from a height of 1.8 metres. All packaging with the code "X" may be used for packaging groups I (II and III).
Complies with the guidelines of SV 376 of the ADR and packaging instructions P 911 and LP 906.
All lithium-ion cells or batteries and lithium metal cells or batteries that have been damaged and no longer comply with the applicable regulations in accordance with their manual must comply with the provisions of this special provision. This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage, have been identified as defective for safety reasons, or could not be diagnosed prior to transport. If it is determined that the lithium-ion cells or batteries could undergo rapid decomposition, dangerous reaction, flames, dangerous heat generation or a dangerous release of toxic, corrosive or flammable gases or vapours, these defective cells must then be transported in accordance with packaging instruction P 911 or LP 906. These packaging guidelines then prescribe packaging group I.
The maximum energy density of the container is 5.34 kWh (NMC).
The surface of the package must never exceed 100°C; only short-term temperature peaks of up to 200°C are permitted. No flames may form outside the package and no splinters may escape from the package. Furthermore, the structure of the package must be maintained at all times and a gas management system must ensure the safety of the boxes. Safety is confirmed by real-life tests carried out by the Federal Institute for Materials Research and Testing (BAM).
If the box is to be used for the transport of "critical" lithium-ion batteries, further criteria such as cell chemistry, cell geometry, etc. apply in accordance with the procedural specifications of the Federal Institute for Materials Research and Testing. Please contact us for further information: info@lion-care.com or +49 7151 256 4811.
Also for packaging instructions P908 and P910
Of course, this system can also be used to transport (non-critical) defective lithium batteries in accordance with P908 and prototypes in accordance with Sonver regulation SV 310 and packaging instruction P 910. Please contact us if you have any questions.
Future-oriented
Lithium-ion batteries will become indispensable in all industrial applications in the coming years. However, if used improperly, the batteries can pose a potential hazard that should not be underestimated during manufacture, storage and transport. By purchasing these boxes, you are protecting yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.
Working for you
Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Applications areas: | Prototypes, Transport of batteries |
| Battery status: | Critically defective |
| Encoding: | 4A |
| Filling material: | PyroBubbles® |
| Handling filling material: | Shaking |
| Included filler material: | PyroBubbles® (bulk material) |
| Internal dimensions (mm): | 674 x 478 x 950 |
| Material: | Steel |
| Material designation: | Stainless steel |
| Max. battery size (mm): | 374 x 174 x 653 |
| Max. gross weight (kg): | 303 |
| Maximum energy density (kWh): | 5.34 |
| Outer dimensions (mm): | 800 x 600 x 1 136 |
| Packaging group: | I |
| Packaging instruction according to ADR: | P 908, P 910, P 911 |
| Packaging type: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 83 |
| UN packaging code: | UN 4A/X303/S/yy/D/BAM15915-GENIUS1 |
| Volume (l): | 305 |
| Volume (l): | 84 - 600 |
| max. net cargo mass (kg): | 165 |