Bauer TYPE LIP-F 830 Transport and storage container Steel container for lithium-ion batteries
- Also for critically defective batteries
- Max. energy density: 42.2 kWh
- External dimensions: 2180 x 1480 x 845 mm
- Internal dimensions: 1840 x 1160 x 355 mm
- No filling material required
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 376 |
|---|---|
| Applications areas: | Automotive, Fire-retardant storage, Stationary safety container, Transport, Transport of batteries |
| Battery status: | Critically defective |
| Encoding: | 50A |
| Filling material: | Fire protection panels |
| Handling filling material: | without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 1 840 x 1 160 x 355 |
| Material: | Steel |
| Material designation: | Steel sheet (galvanized) |
| Max. gross weight (kg): | 1 195 |
| Maximum energy density (kWh): | 42,2 |
| Outer dimensions (mm): | 2 180 x 1 480 x 845 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 906 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 545 |
| UN packaging code: | UN 50A/X/****/GB/BAUER-7465/2242/1195 |
| Volume (l): | 770 |
| Volume (l): | 84 - 600, > 600 |
Product information „Bauer TYPE LIP-F 830 Transport and storage container“
The transport container was developed for the safe transport of critically defective lithium-ion batteries. Unlike comparable metal boxes in packaging group I, no filling material is required here. This makes this container the ideal solution for internal storage and transport in all battery conditions. The container has been tested and meets the requirements of ADR/Packaging Instruction LP 906 for max. 42.2 kWh BEV batteries. Please contact us if you have any questions.
Size and capacity of the battery transport container
The transport container has external dimensions of approx. 2180 x 1480 x 845 mm (LxWxH). The interior dimensions of the box are 1840 x 1160 x 355 mm (LxWxH). The tare weight of the transport container is approx. 545 kg. The maximum permissible total weight is 1195 kg. It is also approved as large steel packaging. The sturdy base frame can be accessed on all four sides by industrial trucks, and the clearance height is 100 mm. The container is stackable up to a maximum load of 1950 kg. The packaging has been tested and meets the requirements of ADR/Packaging Instruction LP 906 for max. 42.2 kWh BEV batteries. A drip tray including a fire protection plate for collecting electrolyte is included. The cover is made of sheet steel with fire protection panels and has 2 drive-in pockets and 4 crane eyes for lifting the cover. The transport container is also equipped with a positioning aid and collision protection.
Fire protection panels and fire protection plate
The fire protection panels are 100 mm thick and have a fire resistance class of EI 90 in accordance with EN 13501-2.
The fire protection plate consists of a non-combustible plate material with a thickness of 42 mm.
Application of the LIP-F 830 transport and storage container
Before each use, the integrity of the container and all components must be checked. Only trained and instructed personnel may be assigned to set up, store, move and transport the container. Depending on the battery (design, energy content, condition, etc.), the distance between the battery and the container walls may need to be adjusted. A forklift truck must be used to lift the cover off the base plate. Fork pockets for lifting are located on the lid of the container. The lithium-ion batteries are secured to the base plate using the tension belts provided.
Storage instructions
The storage of dangerous goods in defective and leaking transport containers is prohibited. The storage area must be on a level surface, well ventilated and covered by a roof. Care must be taken to ensure that the transport container is protected from the weather, direct sunlight and radiant heat.
Transport instructions
All legal regulations and any markings and labels must be observed during transport. All handling and transport of the container must be carried out using suitable and reliable means. Before transport, ensure that the cover is securely closed to the base frame.
Repair and disposal
Damaged transport containers must not be reused. Repairs may only be carried out by specialists authorised by the manufacturer or by the manufacturer itself. Contaminated components must be disposed of properly in accordance with their contamination.
Custom colour options available
In this version, the container is finished in RAL 5012 light blue. Other colours are available on request. Please contact us if required.
Certification and guidelines
Lithium batteries fall into dangerous goods class 9. Numerous regulations and guidelines must therefore be observed when transporting lithium batteries. The transport box has been specially designed to meet the most stringent safety regulations.
Certified for packaging group I
The LIP-F 830 container meets the requirements of packaging group I, which means that substances with a high hazard potential may be transported in it. In order to achieve this classification, many test requirements must be met. These include, for example, various drop tests from a height of 1.8 metres. All packaging with the code "X" may be used for packaging groups I (II and III).
Complies with the guidelines of the ADR / Packaging Instruction LP 906
All lithium-ion cells or batteries and lithium metal cells or batteries that have been damaged and no longer comply with the applicable regulations in accordance with their manual must comply with the provisions of this special provision. This applies, for example, to cells that have leaked or degassed, suffered external or mechanical damage, or have been identified as defective for safety reasons, or could not be diagnosed prior to transport. If it is determined that the lithium-ion cells or batteries could, under normal transport conditions, undergo rapid decomposition, dangerous reaction, flames, dangerous heat generation or a dangerous release of toxic, corrosive or flammable gases or vapours, these defective cells must then be transported in accordance with packaging instruction P 911 or LP 906. These packaging guidelines then prescribe packaging group I.
During a possible accident involving the lithium-ion battery, the surface of the package must never exceed 100°C. Only short-term temperature peaks of up to 200°C are permitted. No flames may form outside the package and no splinters may escape from the package. Furthermore, the structure of the package must be maintained at all times and a gas management system must ensure pressure relief inside.
If you would like to use the container for "critically defective" transport according to LP 906, please contact us to obtain the appropriate procedure for this type of transport: info@lion-care.com or +49 7151 256 4811.
Also ideal for transporting new lithium-ion batteries in accordance with LP 903 and as a storage and quarantine box
As no filling material is required, the container is also ideal as a quarantine container for defective batteries in order to isolate a possible fire from the outset. Thanks to its dangerous goods approval, the critically defective battery can be transported away immediately. In addition to critically defective batteries, the transport container is also suitable for the regular shipment of new goods in accordance with packaging regulation LP 903.
Future-oriented
Lithium-ion batteries will become indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential hazard that should not be underestimated during manufacture, storage and transport. By purchasing these boxes, you can protect yourself against major financial losses right from the start.
Working for you
Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!
| ADR special provision: | SV 376 |
|---|---|
| Applications areas: | Automotive, Fire-retardant storage, Stationary safety container, Transport, Transport of batteries |
| Battery status: | Critically defective |
| Encoding: | 50A |
| Filling material: | Fire protection panels |
| Handling filling material: | without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 1 840 x 1 160 x 355 |
| Material: | Steel |
| Material designation: | Steel sheet (galvanized) |
| Max. gross weight (kg): | 1 195 |
| Maximum energy density (kWh): | 42,2 |
| Outer dimensions (mm): | 2 180 x 1 480 x 845 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 906 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 545 |
| UN packaging code: | UN 50A/X/****/GB/BAUER-7465/2242/1195 |
| Volume (l): | 770 |
| Volume (l): | 84 - 600, > 600 |