Bauer TYPE SAP 800-1 Transport and Storage Container Steel containers for lithium-ion batteries
- Also for faulty batteries
- Internal dimensions: 1038 x 838 x 927 mm
- External dimensions: 1200 x 1000 x 1235 mm
- Filling material: Includes vermiculite filling pads
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Areas of application: | Disposal, Fire-retardant storage, Prototypes, Stationary safety container, Transport, Transport of batteries, Transport of end-of-life lithium-ion batteries |
| Battery status: | Defective |
| Encoding: | 4A, 11A |
| Filling material: | PyroBubbles®, Vermiculite, Without filler material |
| Handling of filling materials: | cushions |
| Included filler material: | PyroBubbles® (filled pillow), Vermiculite (filled pillow), without filler material |
| Internal dimensions (mm): | 1 038 x 838 x 927 |
| Material: | Steel |
| Material designation: | Steel sheet (galvanized) |
| Max. gross weight (kg): | 1 415 |
| Outer dimensions (mm): | 1 200 x 1 000 x 1 235 |
| Packaging group: | I, I |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Packaging type: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 175 |
| UN packaging code: | 4A/X/S/D/BAM 6917-BUILDER, 11A/X/D/BAM 6007-BAUER/4960 |
| Volume (l): | 800 |
| Volume (l): | 84 - 600 |
Product information „Bauer Transport and Storage Container TYPE SAP 800-1 for lithium-ion batteries / rechargeable lithium-ion batteries“
The SAP 800-1 transport and storage container is ideal as a collection container for lithium-ion batteries in virtually any condition.
Dimensions and capacity of the transport and storage container
The container has external dimensions of approx. 1200 x 1000 x 1235 mm (LxWxH). The internal dimensions of the box are 1038 x 838 x 927 mm (LxWxH), which corresponds to a capacity of approximately 800 litres. The tare weight of the transport container is approximately 175 kg. The maximum permissible gross weight is 1,415 kg. The container is dual-coded as 11A and 4A packaging. The sturdy base frame allows forklift access from two sides. The container is stackable to a height of three units. The box is a sturdy construction made from 2 mm sheet steel. The lid is 2.5 mm thick.
Use and assembly of the SAP 800-1 transport and storage container
Before each use, the integrity of the container and all its components must be checked. Only trained and instructed personnel may be authorised to set up, store, move or transport the container. The transport and storage container must be filled layer by layer with filler material and batteries until the maximum gross mass is reached. We offer two types of filling material: either vermiculite filling cushions or PyroBubbles filling cushions. If you wish to use your own filling material that you already have in stock at your company, the container can also be ordered without filling material. The container can also be moved using the four lifting eyes on the top frame. The lid support can be locked at an angle of 70°. The full lid locking range is 270°. One of the four lid supports is lockable.
Storage instructions
The storage of dangerous goods in defective or leaking transport containers is prohibited. The container must be placed on a level surface, in a well-ventilated area and under a canopy. Care must be taken to ensure that the transport container is protected from the weather, direct sunlight and radiant heat.
Transport instructions
All statutory regulations, as well as any labelling and markings, must be observed during transport. All handling and transport of the container must be carried out using suitable and safe equipment. Before transport, ensure that the lid is securely locked to the base frame. Observe the instructions on labelling and marking specified in the ADR.
Repair and disposal
Damaged transport containers must not be reused. Repairs may only be carried out by specialists authorised by the manufacturer, or by the manufacturer itself. Contaminated components must be disposed of properly in accordance with the nature of their contamination.
Certification and guidelines
Lithium batteries fall under dangerous goods class 9. Consequently, numerous regulations and guidelines must be observed when transporting lithium batteries.
Certified for Packing Groups I, II and III
The SAP 600 container meets the requirements for Packing Groups I, II and III, which means that substances with high, medium and low hazard potential may be transported in it. To achieve this classification, the container must pass drop tests from a height of 1.8 metres. All packaging bearing the code ‘X’ may be used for packaging groups I (II and III). The ‘X’ coding is also part of a dual-coding system.
Suitable for transport in accordance with SV 376 of the ADR and Packing Instruction P 908
All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations set out in their respective manuals must comply with the provisions of Special Provision 376 (SV 376). This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage, have been identified as defective for safety reasons, or could no longer be diagnosed prior to transport. These cells must then be packed in accordance with Packing Instruction P 908. According to this guideline, it must be ensured, for example, that any electrolyte released is absorbed, and a non-electrically conductive thermal insulator must be used to protect the surroundings from dangerous heat build-up.
For storage, transport and recycling in accordance with Special Provision 377 of the ADR and Packing Instruction P 909
Special Provision SV 377 governs the transport of lithium-ion cells or batteries and lithium-metal cells or batteries that are being transported for disposal or recycling. As with Packaging Instruction P 908, the guidelines for Packing Group II must be complied with in P 909. In addition, restrictions apply to the nominal energy and weight of lithium-ion cells and batteries.
Transport of prototypes in accordance with Special Provision 310 of the ADR and Packing Instruction P 910
Special Provision SV 310 governs the carriage of prototypes of lithium-ion cells or batteries and lithium-metal cells or batteries. Packing Instruction P 910 then sets out, amongst other things, requirements for packaging and the mass of dangerous goods.
Also ideal for the transport of as-new lithium-ion batteries in accordance with P 903 and as a storage and quarantine box
As no filler material is required, the container is also ideally suited as a quarantine container for defective batteries, to isolate any potential fire from the outset. The transport container is also suitable for the regular dispatch of new or undamaged lithium-ion batteries in accordance with Packing Instruction P 903.
Please note: ‘SAP’ type containers must not be used for ‘critically’ defective lithium-ion batteries as defined in SV 376 and P911.
Future-oriented
Lithium-ion batteries will become indispensable in all industrial applications in the coming years. However, if used improperly, these batteries can pose a significant risk during manufacture, storage and transport. By purchasing these boxes, you protect yourself against major financial losses right from the start.
Here to help you
Please do not hesitate to contact us if you have any queries. We look forward to hearing from you!
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Areas of application: | Disposal, Fire-retardant storage, Prototypes, Stationary safety container, Transport, Transport of batteries, Transport of end-of-life lithium-ion batteries |
| Battery status: | Defective |
| Encoding: | 4A, 11A |
| Filling material: | PyroBubbles®, Vermiculite, Without filler material |
| Handling of filling materials: | cushions |
| Included filler material: | PyroBubbles® (filled pillow), Vermiculite (filled pillow), without filler material |
| Internal dimensions (mm): | 1 038 x 838 x 927 |
| Material: | Steel |
| Material designation: | Steel sheet (galvanized) |
| Max. gross weight (kg): | 1 415 |
| Outer dimensions (mm): | 1 200 x 1 000 x 1 235 |
| Packaging group: | I, I |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Packaging type: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 175 |
| UN packaging code: | 4A/X/S/D/BAM 6917-BUILDER, 11A/X/D/BAM 6007-BAUER/4960 |
| Volume (l): | 800 |
| Volume (l): | 84 - 600 |