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ENVAION VIO 10 Plus Transport and Storage Box Container for lithium-ion batteries

Technical data

Battery status: New, Defective
Encoding: 4H2
Internal dimensions (mm): 1 015 x 615 x 490
Outer dimensions (mm): 1 200 x 800 x 740
Packaging instruction according to ADR: P 903, P 908, P 909, P 910
Suitable for critically defective?: No
Tipping weight (kg): 145

Product information „ENVAION VIO 10 Plus Transport and Storage Box“

Brief overview

The ENVAION VIO 10 Pro transport and storage box is a specially designed large-capacity container made from robust HDPE plastic for the storage, handling and transport of new and defective lithium-ion batteries. The transport box is suitable for industrial applications, workshops, hazardous goods logistics, and recycling and disposal processes.

With base dimensions of 1,200 × 800 mm, the VIO 10 Plus corresponds to the Euro pallet standard and can therefore be integrated into existing storage and logistics processes. The box is stackable up to three high and designed for handling with a forklift. A special feature is the integrated protection system comprising multi-part fabric inlays filled with AkkuGrain® material. 

Contents of delivery

  • HDPE Transport and Storage Containers
  • HDPE Lids
  • 2x AkkuGrain®-filled fabric vertical inlays for the long sides
  • 2x AkkuGrain®-filled fabric vertical inlays for the short sides
  • 1x AkkuGrain®-filled fabric bottom inlay
  • 2x AkkuGrain®-filled fabric top inlays
  • Closure system for containers and lids

Technical specifications

  • External dimensions (L × W × H): 1,200 × 800 × 740 mm
  • Internal dimensions (L × W × H): 975 × 575 × 380 mm
  • Unladen weight: 145 kg
  • Max. payload:  255 kg
  • Container material: HDPE
  • Interior fittings: fabric liners
  • Filling material: AkkuGrain®
  • Basic dimensions: 1,200 × 800 mm / Euro pallet dimensions
  • Handling: Designed for forklift trucks
  • Stackability: Up to 3 boxes
  • Closure system: Mechanical fastenings on container and lid
  • Inlay: Removable
  • Storage temperature: 5 to 50 °C
  • Storage: Indoors, well-ventilated


AkkuGrain® filling material

The AkkuGrain® filling material is a granular safety material that releases water vapour when temperatures rise sufficiently during a battery event. This process absorbs heat, which can slow the spread of heat. At the same time, the water vapour can locally displace oxygen and reduce its availability. In this way, AkkuGrain® can help reduce the risk of reignition, mitigate explosive effects and reduce the release of hazardous gases.

Technical properties of AkkuGrain®:

  • Physical state: Solid granules
  • Particle size: 2–5 mm ± 1.5 mm
  • Bulk density: 0.25–0.4 kg/l
  • Melting point: 1,400 °C
  • Aqueous eluate: 100 g/l at 20 °C
  • pH value: approx. 6
  • Conductivity: 18,000–19,000 µS/cm


Applications

The ENVAION VIO 10 Plus is designed for the storage, internal handling and transport of new and defective lithium-ion batteries. Thanks to its standard Euro-pallet dimensions, stackability and suitability for forklift handling, this bulk container can be integrated into existing commercial storage and logistics processes.

Typical areas of application include:

  • Industrial and manufacturing facilities
  • Battery manufacturers and battery service providers
  • Automotive industry and garages
  • Warehousing and logistics companies
  • Take-back and reverse logistics
  • Recycling and waste disposal companies
  • Temporary storage of critically defective lithium-ion batteries
  • Transport of critically defective batteries as dangerous goods

For transport, the batteries are positioned on the lower inlay and secured to prevent movement. The upper inlays and the fire-resistant cover are then inserted, and the lid is secured with the designated fastenings. Any remaining voids must be filled with suitable padding or filling material as required.

Approvals / Standards

The VIO 10 Plus is approved for the transport of new and defective lithium-ion batteries in accordance with Packing Instructions P903, P908, P909 and P910. The following approvals and markings are specified in the manufacturer’s documentation:

  • Packaging Instructions P903, P908, P909 and P910
  • UN packaging marking: UN 4H2/X545/S/XX/IL/DOLAV/2024086/1645/545

The ENVAION VIO 10 Plus container is therefore specifically designed for transport purposes. Prior to each consignment, the specific condition of the battery, the applicable dangerous goods regulations and, where relevant, country-specific requirements must be checked.

Instructions for use

The boxes should be stored at temperatures between 5 and 50 °C in a well-ventilated indoor area. Direct sunlight, heat sources, flammable materials, as well as rain, hail and extreme weather conditions must be avoided. 

For safe and convenient handling of the box, we recommend the use of suitable lifting equipment or a forklift truck. During transport, the container must remain closed and all fastenings must be securely locked. This ensures reliable handling and secure transport.

Conclusion

The ENVAION VIO 10 Plus combines a robust HDPE large-capacity container in Euro-pallet dimensions with a multi-part protective system comprising AkkuGrain®-filled inlays. This design enables the storage and transport of both new and defective lithium-ion batteries in accordance with the applicable transport regulations.

Battery status: New, Defective
Encoding: 4H2
Internal dimensions (mm): 1 015 x 615 x 490
Outer dimensions (mm): 1 200 x 800 x 740
Packaging instruction according to ADR: P 903, P 908, P 909, P 910
Suitable for critically defective?: No
Tipping weight (kg): 145

Downloads

FAQ

Datasheet ENVION Vio 10 PLUS EN
pdf
475kb
14.09.2026
Flyer AkkuGrain® EN
pdf
6666kb
08.09.2026