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ZARGES K 470 - Universal Premium Battery Safe XL transport box

Aluminum container for lithium-ion batteries

Technical data

ADR special provision: SV 310, SV 376, SV 377
Applications areas: E-Bike batteries, Garden tool batteries, Model building batteries, Power tool batteries, Prototypes
Battery status: Critically defective
Filling material: Textured optical fibers
Handling filling material: in pillow
Included filler material: Glass fiber pillow (fill pillow)
Internal dimensions (mm): 550 x 350 x 220
Material: Aluminium
Material designation: Aluminum
Max. gross weight (kg): 71
Maximum energy density (kWh): 3.5
Outer dimensions (mm): 740 x 510 x 410
Packaging group: I, I
Packaging instruction according to ADR: P 908, P 909, P 910, P 911
Packaging type: Dangerous goods packaging < 450 liters or < 400 kg net
Suitable for critically defective?: Yes
Tipping weight (kg): 25.3
Volume (l): 0 - 84
max. net cargo mass (kg): 45

Product information „ZARGES K 470 - Universal Premium Battery Safe XL transport box“

ZARGES K 470 – Battery Safe Universal XL Premium

Fireproof transport and storage box for lithium-ion batteries


1. Product overview

The ZARGES K 470 Battery Safe Universal XL Premium is a fireproof transport and storage box for lithium-ion batteries, including defective and critically defective batteries. The box is approved as a tested hazardous goods packaging and offers a flexible, reusable safety concept for transport, storage and recycling of lithium batteries.

 

2. Applications & usage

  • Storage and transport of lithium-ion and lithium metal batteries
  • Suitable for intact, damaged, defective and critically defective batteries
  • Used for E-bikes, power tools, trades devices, model making, consumer electronics
  • Also suitable for prototype transports, disposal and recycling according to ADR

 

3. Technical data – Battery Safe Universal XL Premium

  • External dimensions (L×W×H): 740 × 510 × 410 mm
  • Internal usable dimensions (L×W×H): 515 × 285 × 215 mm
  • Volume: approx. 42 liters
  • Empty weight: 25.3 kg
  • Max. gross mass (hazardous goods approval): 71 kg
  • Max. energy density: 3.5 kWh
  • Material: Aluminium
  • Temperature range: –40 °C to +80 °C
  • Stackable thanks to aluminium stacking corners
  • Warranty: 10-year manufacturer warranty (ZARGES)

 

4. Fire protection & safety concept

  • Fireproof, single-piece interior to prevent user errors
  • Non-combustible, non-electrically conductive cushioning and absorption material made of textured glass fibers (CIRRUX)
  • Contains leaking electrolyte in case of an incident
  • Intumescent fabric with foaming action when exposed to heat
  • Maximum outside temperature 100 °C in case of emergency
  • No flame or splinter leakage
  • Additional heat protection plates for optimized thermal protection

 

5. Approvals, tests & standards

  • Approved hazardous goods packaging for:
    UN 3480 / UN 3481 (lithium-ion batteries)
    UN 3090 / UN 3091 (lithium metal batteries)
  • Suitable according to:
    ADR Special Provision SV 376
    Packaging Instructions P 908 and P 911
    SV 377 / P 909 (disposal & recycling)
    SV 310 / P 910 (prototype transports)
  • Real-world tests with lithium batteries up to 3,500 Wh passed
  • For critically defective batteries, the BAM determination must be observed

 

6. Mechanical protection & handling

  • Effective protection against mechanical impacts and shocks
  • CIRRUX padding absorbs drop and impact energy
  • Spring-loaded handles for ergonomic handling
  • Comfort latches for secure closure
  • Rim seam for additional stability

 

7. Variants & differentiation

 

ZARGES K470 Battery-Safe Classik

ZARGES K470 Battery-Safe Universal Premium

ZARGES K470 Battery-Safe Universal XL Premium

Application

Larger but not as powerful Li-ion batteries (especially e-bike batteries)

Flexibly usable, suitable for high-performance batteries

Good for high-performance batteries and prototypes

Approval for critically defective batteries

Yes, up to max. 0.8 kWh capacity, the determination must be observed!

Yes, up to max. 1.3 kWh capacity, the determination must be observed!

Yes, up to max. 3.5 kWh capacity, the determination must be observed!

Interior layout

3 compartments, especially designed for e-bike batteries

Flexible interior use

Flexible interior use

External dimensions
(LxWxH in mm)

600 x 600 x 250

600 x 400 x 250

740 x 510 x 410

Security concept

Deck foil with Cirrux cushion

Deck foil with Cirrux cushion, in addition gravel plates with metal lining for higher nominal energies

Deck foil with Cirrux cushion, in addition gravel plates with metal lining for higher nominal energies

Maximum gross mass (hazardous goods approval)

65 kg

65 kg

71 kg

Empty weight

11.5 kg

11.5 kg

25.3 kg

Warranty

10-year ZARGES manufacturer warranty

10-year ZARGES manufacturer warranty

10-year ZARGES manufacturer warranty

 

8. Conclusion

The ZARGES K 470 Battery Safe Universal XL Premium is a professional solution for the secure storage and transport of lithium-ion batteries, even in critical condition. With tested hazardous goods approval, comprehensive fire protection, mechanical safety and high flexibility, the box is suitable for companies, workshops, logistics, recycling and demanding private applications.

 

9. For you in operation

If you have any questions, please feel free to contact us. We look forward to hearing from you!

ADR special provision: SV 310, SV 376, SV 377
Applications areas: E-Bike batteries, Garden tool batteries, Model building batteries, Power tool batteries, Prototypes
Battery status: Critically defective
Filling material: Textured optical fibers
Handling filling material: in pillow
Included filler material: Glass fiber pillow (fill pillow)
Internal dimensions (mm): 550 x 350 x 220
Material: Aluminium
Material designation: Aluminum
Max. gross weight (kg): 71
Maximum energy density (kWh): 3.5
Outer dimensions (mm): 740 x 510 x 410
Packaging group: I, I
Packaging instruction according to ADR: P 908, P 909, P 910, P 911
Packaging type: Dangerous goods packaging < 450 liters or < 400 kg net
Suitable for critically defective?: Yes
Tipping weight (kg): 25.3
Volume (l): 0 - 84
max. net cargo mass (kg): 45

Downloads

FAQ

Accessory

ZAR_K470_XL_EN_2026_1
pdf
894kb
04.02.2026
ZAR_K470_XL_DE_2026_1
pdf
895kb
04.02.2026