Genius FLEX-BOX 1580 Advanced foldable transport & storage box Plastic container for lithium-ion batteries
- Foldable reusable dangerous-goods containers
- Available in 6 sizes
- Outer dimensions (mm): 1 700 × 1 140 × 1 157
- Version: Advanced
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Technical data
| Applications areas: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats |
| Internal dimensions (mm): | 1 550 x 990 x 925 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 1 450 x 890 x 825 |
| Max. gross weight (kg): | 800 |
| Outer dimensions (mm): | 1 700 x 1 140 x 1 157 |
| Packaging group: | I, II and III |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 112 |
| Volume (l): | 1 420 |
Product information „GENIUS FLEX-BOX 1580 Advanced foldable transport & storage box“
Brief overview
The Flex-Box 1580 Advanced is a reusable, foldable hazardous goods container for the safe transport and storage of lithium-ion batteries and critical energy storage systems. The system was specifically developed for damaged, defective, or safety-critical batteries and combines a robust design with thermal protection and high logistical efficiency.
The foldable design helps reduce storage and return transport costs, while the robust construction enables safe use throughout the entire logistics chain. The Flex-Box 1580 Advanced is particularly suitable for applications in industry, recycling, service, automotive, as well as battery testing and hazardous goods logistics.
Scope of delivery
- Flex-Box 1580 Advanced hazardous goods container
- Lid system for secure closure
- Interior fittings for the transport of critical lithium batteries
- Thermal protection components / protective mat
- Forklift-compatible base structure
- Marking options in accordance with hazardous goods regulations
Technical data:
External dimensions (W x D x H): 1,700 x 1,140 x 1,157 mm
Internal dimensions (W x D x H): 1,550 x 990 x 925 mm
Volume: 1,420 liters
Weight: 112 incl. protective mat
Usable dimensions: 1,450 x 890 x 825 mm
Design: foldable reusable container
Version: Advanced
Material: robust industrial design with thermal protection component
Use: storage, transport, and disposal of lithium-ion batteries
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG (genius-group.de)
Area of application & use
The Flex-Box 1580 Advanced was developed for the safe handling of lithium-ion batteries throughout the entire supply and disposal chain. The container is suitable both for internal transport and for national and international hazardous goods transport.
Typical areas of application:
- Transport of damaged or defective lithium-ion batteries
- Storage of critical energy storage systems
- Shipping of prototypes and battery modules
- Service and return logistics
- Recycling and disposal processes
- Automotive and industrial applications
- Battery test benches and technical testing environments
Thanks to its foldable design, the system is particularly suitable for companies with high return or circulation volumes.
Approvals & safety features
The Flex-Box 1580 Advanced meets international requirements for the transport of hazardous lithium batteries and was designed for safe use in road, rail, air, and sea transport.
Safety features:
- Reusable multi-use design
- Foldable system to reduce transport and storage costs
- Thermal protection for critical batteries
- Robust industrial design
- Forklift-compatible and logistics-optimized
- Suitable for hazardous goods transport in accordance with international regulations
- Approved according to ADR, RID, IATA-DGR, IMDG, and RTDG
Notes on use & operation
The Flex-Box 1580 Advanced should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the condition of the container and the protective materials used must be checked.
When transporting damaged or critically unstable lithium batteries, the applicable national and international transport regulations must be observed. The selection of suitable inner packaging and additional securing measures depends on the battery type, the damage pattern, and the mode of transport.
For long-term use, regular visual and functional inspection of the container components is recommended.
Summary
The Flex-Box 1580 Advanced offers a professional and economical solution for the safe transport and storage of lithium-ion batteries. The combination of foldable reusable design, thermal protection, and international hazardous goods approval makes the system particularly suitable for industrial applications, service processes, as well as recycling and disposal logistics.
Thanks to its robust design and optimized logistics capability, the Flex-Box 1580 Advanced supports companies in the safe and efficient handling of sensitive energy storage systems.
| Applications areas: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats |
| Internal dimensions (mm): | 1 550 x 990 x 925 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 1 450 x 890 x 825 |
| Max. gross weight (kg): | 800 |
| Outer dimensions (mm): | 1 700 x 1 140 x 1 157 |
| Packaging group: | I, II and III |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 112 |
| Volume (l): | 1 420 |