Genius FLEX-BOX 240 Advanced foldable transport & storage box Plastic container for lithium-ion batteries
- Foldable reusable dangerous-goods containers
- Available in 6 sizes
- Outer dimensions (mm): 1 140 × 595 × 635
- Version: Advanced
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Technical data
| Applications areas: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Filling material: | E-Glass fiber needle mats |
| Internal dimensions (mm): | 1 020 x 475 x 403 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 920 x 375 x 303 |
| Max. gross weight (kg): | 438 |
| Outer dimensions (mm): | 1 140 x 595 x 635 |
| Packaging group: | II and III |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 46 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Volume (l): | 195 |
Product information „GENIUS FLEX-BOX 240 Advanced foldable transport & storage box“
Brief overview
The Flex-Box 240 Advanced is a reusable, foldable hazardous goods container for the safe transport and storage of lithium-ion batteries and critical energy storage systems. The system was specially developed for damaged, defective, or safety-critical batteries and combines a robust construction with thermal protective performance and high logistical efficiency.
The foldable design helps reduce storage and return transport costs, while the robust construction enables safe use throughout the entire logistics chain. The Flex-Box 240 Advanced is particularly suitable for applications in industry, recycling, service, automotive, as well as battery testing and hazardous goods logistics.
Scope of delivery
- Flex-Box 240 Advanced hazardous goods container
- Lid system for secure closure
- Interior equipment for transporting critical lithium batteries
- Thermal protection components / protective mat
- Forklift-compatible base construction
- Labeling options in accordance with hazardous goods regulations
Technical data:
External dimensions (W x D x H): 1,140 x 595 x 635 mm
Internal dimensions (W x D x H): 1,020 x 475 x 403 mm
Volume: 195 liters
Weight: 38 kg (46 kg with protective mat)
Usable dimensions: 920 x 375 x 303 mm
Design: foldable reusable container
Version: Advanced
Material: robust industrial design with thermal protection component
Use: storage, transport, and disposal of lithium-ion batteries
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG
Area of application & use
The Flex-Box 240 Advanced was developed for the safe handling of lithium-ion batteries throughout the entire supply and disposal chain. The container is suitable both for internal transport within operations and for national and international hazardous goods transport.
Typical areas of application:
- Transport of damaged or defective lithium-ion batteries
- Storage of critical energy storage systems
- Shipping of prototypes and battery modules
- Service and take-back logistics
- Recycling and disposal processes
- Automotive and industrial applications
- Battery test benches and technical test environments
The foldable construction makes the system particularly suitable for companies with high return or circulation volumes.
Approvals & safety features
The Flex-Box 240 Advanced meets international requirements for the transport of hazardous goods involving lithium batteries and was designed for safe use in road, rail, air, and sea transport.
Safety features:
- Reusable multi-use construction
- Foldable system to reduce transport and storage costs
- Thermal protective performance for critical batteries
- Robust industrial design
- Forklift-compatible and logistics-optimized
- Suitable for hazardous goods transport in accordance with international regulations
- Approved according to ADR, RID, IATA-DGR, IMDG, and RTDG
Notes on use & operation
The Flex-Box 240 Advanced should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the condition of the container and the protective materials used must be checked.
When transporting damaged or critically unstable lithium batteries, the respectively applicable national and international transport regulations must be observed. The selection of suitable inner packaging and additional securing measures depends on the battery type, the damage pattern, and the mode of transport.
For long-term use, regular visual and functional inspection of the container components is recommended.
Summary
The Flex-Box 240 Advanced offers a professional and economical solution for the safe transport and storage of lithium-ion batteries. The combination of foldable reusable construction, thermal protective performance, and international hazardous goods approval makes the system particularly suitable for industrial applications, service processes, as well as recycling and disposal logistics.
Thanks to its robust design and optimized logistics capability, the Flex-Box 240 Advanced supports companies in the safe and efficient handling of sensitive energy storage systems.
| Applications areas: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Filling material: | E-Glass fiber needle mats |
| Internal dimensions (mm): | 1 020 x 475 x 403 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 920 x 375 x 303 |
| Max. gross weight (kg): | 438 |
| Outer dimensions (mm): | 1 140 x 595 x 635 |
| Packaging group: | II and III |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 46 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Volume (l): | 195 |