Genius FLEX-BOX 240 Premium foldable transport & storage box Plastic container for lithium-ion batteries
- foldable reusable hazardous goods containers
- available in 6 sizes
- Variants: Basic, Advanced, Premium
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Technical data
| Applications areas: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Filling material: | E-Glass fiber needle mats, PyroBubbles® |
| Internal dimensions (mm): | 1 020 x 475 x 403 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 920 x 375 x 303 |
| Max. gross weight (kg): | 438 |
| Outer dimensions (mm): | 1 140 x 595 x 635 |
| Packaging group: | II and III |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 46 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Volume (l): | 195 |
Product information „GENIUS FLEX-BOX 240 Premium foldable transport & storage box“
Brief Overview
The Flex-Box 240 Premium is a reusable, foldable hazardous goods container for the safe storage, transport, and disposal of lithium-ion batteries as well as other critical hazardous goods. The system was specially developed for high safety requirements in industry, logistics, recycling, and battery management.
Thanks to its robust construction in combination with the integrated PyroBubbles® fire protection material, the Flex-Box 240 Premium is particularly suitable for transporting damaged or defective lithium batteries. At the same time, the foldable design reduces storage and return transport costs and enables space-saving handling in daily operations.
Scope of Delivery
- Flex-Box 240 Premium reusable container
- Integrated PyroBubbles® fire protection filling
- Lid system for secure closure
- Foldable basic construction for space-saving storage
- Suitable for hazardous goods transport in accordance with international regulations
- Reusable packaging system for industrial applications
Technical Data
External dimensions (W x D x H): 1,140 x 595 x 635 mm
Internal dimensions (W x D x H): 1,020 x 475 x 403 mm
Volume: approx. 195 liters
Weight: 46 kg incl. protective mat
Usable dimensions: 920 x 375 x 303 mm
Version: Premium version incl. PyroBubbles®
Design: foldable reusable container
Suitable for: lithium-ion batteries, energy storage systems, and electronic components
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG
Area of Use & Application
The Flex-Box 240 Premium is suitable for companies that need to safely transport, temporarily store, or dispose of lithium-ion batteries. Typical areas of use include battery manufacturers, the automotive industry, workshops, recycling companies, testing laboratories, as well as logistics and disposal service providers.
The system is specifically designed for damaged or defective batteries for which increased requirements for fire protection and hazardous goods compliance apply. Thanks to its compact design, the Flex-Box 240 Premium is also suitable for smaller battery systems, modules, and electronic components.
The foldable construction facilitates the return of empty containers and significantly reduces storage space requirements.
Approvals & Safety Features
The Flex-Box 240 Premium meets international requirements for the hazardous goods transport of lithium-ion batteries. The system is approved for various modes of transport and supports safe logistics in road, rail, air, and sea transport.
Safety features:
- Integrated PyroBubbles® fire protection filling
- Reusable returnable system
- Robust outer construction for industrial applications
- Foldable design for efficient storage
- Suitable for transporting defective lithium batteries
- Hazardous goods-compliant design in accordance with ADR, RID, IATA-DGR, IMDG, and RTDG
- High thermal protective effect in incidents involving lithium batteries
Notes on Use & Operation
The packaging should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the Flex-Box 240 Premium must be checked for damage and the proper functioning of all components.
For damaged or defective lithium batteries, the respectively applicable transport and safety regulations must also be observed. The PyroBubbles® used serve for thermal insulation and to support fire protection within the packaging.
After use, the box can be folded up to save space and stored or returned efficiently.
Summary
The Flex-Box 240 Premium is a professional reusable hazardous goods packaging solution for lithium-ion batteries with an integrated fire protection system. Thanks to the combination of foldable construction, robust industrial design, and PyroBubbles® fire protection filling, the system offers a safe and economical solution for the transport, storage, and disposal of critical battery systems.
Especially in industrial environments, the Flex-Box 240 Premium stands out thanks to its hazardous goods compliance, reusability, and high flexibility in daily logistics operations.
| Applications areas: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Filling material: | E-Glass fiber needle mats, PyroBubbles® |
| Internal dimensions (mm): | 1 020 x 475 x 403 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 920 x 375 x 303 |
| Max. gross weight (kg): | 438 |
| Outer dimensions (mm): | 1 140 x 595 x 635 |
| Packaging group: | II and III |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 46 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Volume (l): | 195 |