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Genius FLEX-BOX 625 Advanced foldable transport & storage box Plastic containers for lithium-ion batteries

Technical data

Applications areas: Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status: New, Defective
Encoding: 50H
Filling material: E-Glass fiber needle mats
Internal dimensions (mm): 1 094 x 694 x 712
Material: Plastic
Material designation: High-density polyethylene (HDPE)
Max. battery size (mm): 994 x 594 x 612
Max. gross weight (kg): 656
Outer dimensions (mm): 1 200 x 800 x 923
Packaging group: I, II and III
Packaging instruction according to ADR: LP 903, LP 904, LP 905
Suitable for critically defective?: No
Tipping weight (kg): 71
Volume (l): 540

Product information „GENIUS FLEX-BOX 625 Advanced foldable transport & storage box“

Brief Overview

The Flex-Box 625 Advanced is a reusable, foldable hazardous goods container for the safe transport and storage of lithium-ion batteries and critical energy storage units. The system was specially developed for damaged, defective, or safety-critical batteries and combines a robust construction with thermal protective properties and high logistical efficiency.

The foldable design helps reduce storage and return transport costs, while the robust construction enables safe use throughout the entire logistics chain. The Flex-Box 240 Advanced is particularly suitable for applications in industry, recycling, service, automotive, as well as battery testing and hazardous goods logistics.

Scope of Delivery

  • Flex-Box 625 Advanced hazardous goods container
  • Lid system for secure closure
  • Interior equipment for transporting critical lithium batteries
  • Thermal protection components / protective mat
  • Forklift-capable base construction
  • Marking options in accordance with hazardous goods regulations

Technical Data:

External dimensions (W x D x H): 1,200 x 800 x 923 mm
Internal dimensions (W x D x H): 1,094 x 694 x 712 mm
Volume: 540 liters
Weight: 71 kg incl. protective mat
Usable dimensions: 994 x 594 x 612 mm
Design: foldable reusable container
Version: Advanced
Material: robust industrial design with thermal protection component
Use: storage, transport, and disposal of lithium-ion batteries
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG 

Area of Use & Application

The Flex-Box 625 Advanced was developed for the safe handling of lithium-ion batteries throughout the entire supply and disposal chain. The container is suitable both for in-house transport and for national and international hazardous goods transport.

Typical areas of use:

  • Transport of damaged or defective lithium-ion batteries
  • Storage of critical energy storage units
  • Shipping of prototypes and battery modules
  • Service and take-back logistics
  • Recycling and disposal processes
  • Automotive and industrial applications
  • Battery test benches and technical test environments

Thanks to its foldable construction, the system is particularly suitable for companies with a high return or circulation volume.

Approvals & Safety Features

The Flex-Box 625 Advanced meets international requirements for the hazardous goods transport of lithium batteries and was designed for safe use in road, rail, air, and sea transport.

Safety features:

  • Reusable multi-use construction
  • Foldable system for reducing transport and storage costs
  • Thermal protective effect for critical batteries
  • Robust industrial design
  • Forklift-capable and logistics-optimized
  • Suitable for hazardous goods transport in accordance with international regulations
  • Approved according to ADR, RID, IATA-DGR, IMDG, and RTDG

Notes on Use & Operation

The Flex-Box 625 Advanced should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the condition of the container and the protective materials used must be checked.

When transporting damaged or critically unstable lithium batteries, the applicable national and international transport regulations must be observed. The selection of suitable inner packaging and additional securing measures depends on the battery type, the damage condition, and the mode of transport.

For long-term use, regular visual and functional inspection of the container components is recommended.

Summary

The Flex-Box 625 Advanced offers a professional and cost-effective solution for the safe transport and storage of lithium-ion batteries. The combination of foldable reusable construction, thermal protective properties, and international hazardous goods approval makes the system particularly suitable for industrial applications, service processes, as well as recycling and disposal logistics.

Thanks to its robust design and optimized logistics capability, the Flex-Box 625 Advanced supports companies in the safe and efficient handling of sensitive energy storage units.

Applications areas: Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status: New, Defective
Encoding: 50H
Filling material: E-Glass fiber needle mats
Internal dimensions (mm): 1 094 x 694 x 712
Material: Plastic
Material designation: High-density polyethylene (HDPE)
Max. battery size (mm): 994 x 594 x 612
Max. gross weight (kg): 656
Outer dimensions (mm): 1 200 x 800 x 923
Packaging group: I, II and III
Packaging instruction according to ADR: LP 903, LP 904, LP 905
Suitable for critically defective?: No
Tipping weight (kg): 71
Volume (l): 540

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Datenblatt / Datasheet GENIUS FLEX-Box 625 Advanced
pdf
253kb
27.05.2026