Skip to main content Skip to search Skip to main navigation

Genius FLEX-BOX 790 Advanced foldable transport & storage box Plastic container for lithium-ion batteries

Technical data

Applications areas: Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status: New, Defective
Encoding: 50H
Filling material: E-Glass fiber needle mats
Internal dimensions (mm): 1 052 x 852 x 772
Material: Plastic
Material designation: High-density polyethylene (HDPE)
Max. battery size (mm): 952 x 752 x 672
Max. gross weight (kg): 850
Outer dimensions (mm): 1 200 x 1 000 x 1 000
Packaging group: I, II and III
Packaging instruction according to ADR: LP 903, LP 904, LP 905
Suitable for critically defective?: No
Tipping weight (kg): 68
Volume (l): 690

Product information „GENIUS FLEX-BOX 790 Advanced foldable transport & storage box“

Brief Overview

The Flex-Box 790 Advanced is a reusable, foldable hazardous goods container for the safe transport and storage of lithium-ion batteries and critical energy storage systems. The system was specially developed for damaged, defective, or safety-critical batteries and combines a robust construction with thermal protection and high logistical efficiency.

The foldable design helps reduce storage and return transport costs, while the robust construction enables safe use throughout the entire logistics chain. The Flex-Box 240 Advanced is particularly suitable for applications in industry, recycling, service, automotive, as well as battery testing and hazardous goods logistics.

Scope of Delivery

  • Flex-Box 790 Advanced hazardous goods container
  • Lid system for secure closure
  • Interior equipment for transporting critical lithium batteries
  • Thermal protection components / protective mat
  • Forklift-compatible base construction
  • Labeling options in accordance with hazardous goods regulations

Technical Data:

External dimensions (W x D x H): 1,200 x 1,000 x 1,000 mm
Internal dimensions (W x D x H): 1,052 x 852 x 772 mm
Volume: 690 liters
Weight: 86 kg incl.
Usable dimensions: 952 x 752 x 672 mm
Design: foldable reusable container
Version: Advanced
Material: robust industrial design with thermal protection component
Use: storage, transport, and disposal of lithium-ion batteries
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG (genius-group.de)

Area of Use & Application

The Flex-Box 790 Advanced was developed for the safe handling of lithium-ion batteries throughout the entire supply and disposal chain. The container is suitable both for internal transport and for national and international hazardous goods transport.

Typical areas of use:

  • Transport of damaged or defective lithium-ion batteries
  • Storage of critical energy storage systems
  • Shipping of prototypes and battery modules
  • Service and return logistics
  • Recycling and disposal processes
  • Automotive and industrial applications
  • Battery test benches and technical testing environments

Thanks to its foldable construction, the system is particularly suitable for companies with high return or circulation volumes.

Approvals & Safety Features

The Flex-Box 790 Advanced meets international requirements for the hazardous goods transport of lithium batteries and was designed for safe use in road, rail, air, and sea transport.

Safety features:

  • Reusable multi-use construction
  • Foldable system to reduce transport and storage costs
  • Thermal protection for critical batteries
  • Robust industrial design
  • Forklift-compatible and logistics-optimized
  • Suitable for hazardous goods transport in accordance with international regulations
  • Approved according to ADR, RID, IATA-DGR, IMDG, and RTDG

Notes on Use & Operation

The Flex-Box 790 Advanced should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the condition of the container and the protective materials used must be checked.

When transporting damaged or critically unstable lithium batteries, the applicable national and international transport regulations must be observed. The selection of suitable inner packaging and additional securing measures depends on the battery type, the damage pattern, and the mode of transport.

For long-term use, regular visual and functional inspection of the container components is recommended.

Summary

The Flex-Box 240 Advanced offers a professional and economical solution for the safe transport and storage of lithium-ion batteries. The combination of foldable reusable construction, thermal protection, and international hazardous goods approval makes the system particularly suitable for industrial applications, service processes, and recycling and disposal logistics.

Thanks to its robust design and optimized logistics capability, the Flex-Box 240 Advanced supports companies in the safe and efficient handling of sensitive energy storage systems.

Applications areas: Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status: New, Defective
Encoding: 50H
Filling material: E-Glass fiber needle mats
Internal dimensions (mm): 1 052 x 852 x 772
Material: Plastic
Material designation: High-density polyethylene (HDPE)
Max. battery size (mm): 952 x 752 x 672
Max. gross weight (kg): 850
Outer dimensions (mm): 1 200 x 1 000 x 1 000
Packaging group: I, II and III
Packaging instruction according to ADR: LP 903, LP 904, LP 905
Suitable for critically defective?: No
Tipping weight (kg): 68
Volume (l): 690

Downloads

FAQ

Datenblatt/Datasheet GENIUS FLEX-Box 790 Advanced
pdf
251kb
27.05.2026