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Genius FLEX-BOX 790 Premium foldable transport & storage box Plastic container for lithium-ion batteries

Technical data

Applications areas: Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status: New, Defective
Encoding: 50H
Filling material: E-Glass fiber needle mats, PyroBubbles®
Internal dimensions (mm): 1 052 x 852 x 772
Material: Plastic
Material designation: High-density polyethylene (HDPE)
Max. battery size (mm): 952 x 752 x 672
Max. gross weight (kg): 850
Outer dimensions (mm): 1 200 x 1 000 x 1 000
Packaging group: I, II and III
Packaging instruction according to ADR: LP 903, LP 904, LP 905
Suitable for critically defective?: No
Tipping weight (kg): 68
Volume (l): 690

Product information „GENIUS FLEX-BOX 790 Premium foldable transport & storage box“

Brief Overview

The Flex-Box 790 Premium is a reusable, foldable hazardous goods container for the safe storage, transport, and disposal of lithium-ion batteries as well as other critical hazardous goods. The system was specifically developed for high safety requirements in industry, logistics, recycling, and battery management.

Thanks to its robust construction in combination with the integrated PyroBubbles® fire protection material, the Flex-Box 790 Premium is particularly suitable for transporting damaged or defective lithium batteries. At the same time, the foldable design reduces storage and return transport costs and enables space-saving handling in daily operations.

Scope of Delivery

  • Flex-Box 790 Premium reusable container
  • Integrated PyroBubbles® fire protection filling
  • Lid system for secure closure
  • Foldable base construction for space-saving storage
  • Suitable for hazardous goods transport in accordance with international regulations
  • Reusable packaging system for industrial applications


Technical Data

External dimensions (W x D x H): 1,200 x 1,000 x 1,000 mm
Internal dimensions (W x D x H): 1,052 x 852 x 772 mm
Volume: approx. 690 liters
Weight: 68 kg incl. protective mat
Usable dimensions: 952 x 752 x 672 mm
Version: Premium version incl. PyroBubbles®
Design: foldable reusable container
Suitable for: lithium-ion batteries, energy storage systems, and electronic components
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG

Area of Use & Application

The Flex-Box 790 Premium is suitable for companies that need to safely transport, temporarily store, or dispose of lithium-ion batteries. Typical areas of use include battery manufacturers, the automotive industry, workshops, recycling companies, testing laboratories, as well as logistics and waste disposal service providers.

The system is specifically designed for damaged or defective batteries where increased requirements for fire protection and hazardous goods compliance apply. Due to its compact design, the Flex-Box 240 Premium is also suitable for smaller battery systems, modules, and electronic components.

The foldable construction facilitates the return of empty containers and significantly reduces storage space requirements.

Approvals & Safety Features

The Flex-Box 790 Premium meets international requirements for the transport of lithium-ion batteries as hazardous goods. The system is approved for various transport routes and supports safe logistics in road, rail, air, and sea transport.

Safety features:

  • Integrated PyroBubbles® fire protection filling
  • Reusable returnable system
  • Robust outer construction for industrial applications
  • Foldable design for efficient storage
  • Suitable for transporting defective lithium batteries
  • Hazardous goods compliant design in accordance with ADR, RID, IATA-DGR, IMDG, and RTDG
  • High thermal protective effect in incidents involving lithium batteries

Notes on Use & Operation

The packaging should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the Flex-Box 790 Premium must be checked for damage and the proper functioning of all components.

For damaged or defective lithium batteries, the respectively applicable transport and safety regulations must also be observed. The PyroBubbles® used serve for thermal insulation and to support fire protection within the packaging.

After use, the box can be folded up to save space and stored or returned efficiently.

Summary

The Flex-Box 790 Premium is a professional reusable hazardous goods packaging solution for lithium-ion batteries with an integrated fire protection system. Through the combination of foldable construction, robust industrial design, and PyroBubbles® fire protection filling, the system offers a safe and economical solution for the transport, storage, and disposal of critical battery systems.

Especially in industrial environments, the Flex-Box 790 Premium impresses with its hazardous goods compliance, reusability, and high flexibility in daily logistics operations.

Applications areas: Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status: New, Defective
Encoding: 50H
Filling material: E-Glass fiber needle mats, PyroBubbles®
Internal dimensions (mm): 1 052 x 852 x 772
Material: Plastic
Material designation: High-density polyethylene (HDPE)
Max. battery size (mm): 952 x 752 x 672
Max. gross weight (kg): 850
Outer dimensions (mm): 1 200 x 1 000 x 1 000
Packaging group: I, II and III
Packaging instruction according to ADR: LP 903, LP 904, LP 905
Suitable for critically defective?: No
Tipping weight (kg): 68
Volume (l): 690

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Datenblatt / Datasheet GENIUS FLEX-Box 790 Premium
pdf
262kb
27.05.2026