Genius FLEX-BOX 790 Premium foldable transport & storage box Plastic container for lithium-ion batteries
- Foldable reusable dangerous-goods containers
- Available in 6 sizes
- Outer dimensions (mm): 1 200 × 1 000 × 1 000
- Version: Premium
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- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| Areas of application: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles® |
| Internal dimensions (mm): | 1 052 x 852 x 772 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 952 x 752 x 672 |
| Max. gross weight (kg): | 850 |
| Outer dimensions (mm): | 1 200 x 1 000 x 1 000 |
| Packaging group: | I, II and III |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 68 |
| Volume (l): | 690 |
Product information „GENIUS FLEX-BOX 790 Premium foldable transport & storage box“
Overview
The Flex-Box 790 Premium is a reusable, foldable hazardous goods container for the safe storage, transport, and disposal of lithium-ion batteries as well as other critical hazardous goods. The system was specifically developed for high safety requirements in industry, logistics, recycling, and battery management.
Thanks to its robust construction in combination with the integrated PyroBubbles® fire protection material, the Flex-Box 790 Premium is particularly suitable for transporting damaged or defective lithium batteries. At the same time, the foldable design reduces storage and return transport costs and enables space-saving handling in daily operations.
Scope of Delivery
- Flex-Box 790 Premium reusable container
- Integrated PyroBubbles® fire protection filling
- Lid system for secure closure
- Foldable base construction for space-saving storage
- Suitable for hazardous goods transport in accordance with international regulations
- Reusable packaging system for industrial applications
Technical Data
External dimensions (W x D x H): 1,200 x 1,000 x 1,000 mm
Internal dimensions (W x D x H): 1,052 x 852 x 772 mm
Volume: approx. 690 liters
Weight: 68 kg incl. protective mat
Usable dimensions: 952 x 752 x 672 mm
Version: Premium version incl. PyroBubbles®
Design: foldable reusable container
Suitable for: lithium-ion batteries, energy storage systems, and electronic components
Approvals: ADR, RID, IATA-DGR, IMDG, RTDG
Area of Use & Application
The Flex-Box 790 Premium is suitable for companies that need to safely transport, temporarily store, or dispose of lithium-ion batteries. Typical areas of use include battery manufacturers, the automotive industry, workshops, recycling companies, testing laboratories, as well as logistics and waste disposal service providers.
The system is specifically designed for damaged or defective batteries where increased requirements for fire protection and hazardous goods compliance apply. Due to its compact design, the Flex-Box 240 Premium is also suitable for smaller battery systems, modules, and electronic components.
The foldable construction facilitates the return of empty containers and significantly reduces storage space requirements.
Approvals & Safety Features
The Flex-Box 790 Premium meets international requirements for the transport of lithium-ion batteries as hazardous goods. The system is approved for various transport routes and supports safe logistics in road, rail, air, and sea transport.
Safety features:
- Integrated PyroBubbles® fire protection filling
- Reusable returnable system
- Robust outer construction for industrial applications
- Foldable design for efficient storage
- Suitable for transporting defective lithium batteries
- Hazardous goods compliant design in accordance with ADR, RID, IATA-DGR, IMDG, and RTDG
- High thermal protective effect in incidents involving lithium batteries
Notes on Use & Operation
The packaging should only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the Flex-Box 790 Premium must be checked for damage and the proper functioning of all components.
For damaged or defective lithium batteries, the respectively applicable transport and safety regulations must also be observed. The PyroBubbles® used serve for thermal insulation and to support fire protection within the packaging.
After use, the box can be folded up to save space and stored or returned efficiently.
Summary
The Flex-Box 790 Premium is a professional reusable hazardous goods packaging solution for lithium-ion batteries with an integrated fire protection system. Through the combination of foldable construction, robust industrial design, and PyroBubbles® fire protection filling, the system offers a safe and economical solution for the transport, storage, and disposal of critical battery systems.
Especially in industrial environments, the Flex-Box 790 Premium impresses with its hazardous goods compliance, reusability, and high flexibility in daily logistics operations.
| Areas of application: | Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles® |
| Internal dimensions (mm): | 1 052 x 852 x 772 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. battery size (mm): | 952 x 752 x 672 |
| Max. gross weight (kg): | 850 |
| Outer dimensions (mm): | 1 200 x 1 000 x 1 000 |
| Packaging group: | I, II and III |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 68 |
| Volume (l): | 690 |
Downloads
FAQ
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung