Genius FLEX-BOX foldable transport & storage box Plastic container for lithium-ion batteries

Compact information

foldable reusable hazardous goods containers
available in 6 sizes
Variants: Basic, Advanced, Premium

Technical data

ADR special provision:	SV 310, SV 376, SV 377
Applications areas:	Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status:	New, Defective
Encoding:	4H2, 50H
Material designation:	High-density polyethylene (HDPE)
Suitable for critically defective?:	No

Product information „GENIUS FLEX-BOX foldable transport & storage box“

Overview

The GENIUS FLEX-BOXes are foldable reusable hazardous goods containers for the safe storage, transport, and disposal of lithium-ion batteries and other critical hazardous goods. The container systems were specially developed for industrial applications and enable safe and economical handling along the entire logistics chain – from production logistics and service operations to recycling and disposal processes.

Thanks to the foldable design, storage and transport volume can be significantly reduced when empty. The Flex-Boxes are available in various size classes as well as in the Basic, Advanced, and Premium versions, allowing them to be adapted to different safety requirements.

Scope of Delivery

Depending on the version and container size, the scope of delivery includes:

foldable reusable hazardous goods container
lid system with tensioning and securing elements
integrated interior equipment
labeling in accordance with hazardous goods regulations
transport and safety instructions
optional thermal protection materials
optional fire protection filling with PyroBubbles®

Differences Between the Variants

	Basic	Advanced	Premium
Filling material	without	E-glass fiber needle mats	E-glass fiber needle mats
Active fire protection agent with filter effect	without	without	PyroBubbles cushions with filter effect for increased protection
Approved for the following battery types	new	new, defective, prototypes	new, defective, prototypes

Technical Data

Product type: foldable reusable hazardous goods container
Available sizes: XS, S, M, L, XL, XXL
Design: foldable and reusable
Material: robust plastic and composite construction
Application area: storage, transport, and disposal of lithium-ion batteries
Transport routes: road, rail, air freight, and sea freight (depending on model)

Application Area & Use

The FLEX-BOXes are suitable for a wide range of applications in the professional handling of lithium-ion batteries and hazardous goods.

Typical areas of use:

transport of damaged or defective lithium batteries
storage of critical energy storage devices
take-back and recycling logistics
automotive and industrial applications
workshop and service areas
battery tests and prototype transports
disposal and quarantine processes

Approvals & Safety Features

The FLEX-BOXes meet international requirements for hazardous goods packaging and were specially developed for the safe handling of lithium batteries.

Safety features

stable reusable construction
foldable container system
secure fixation of the transported goods
thermal protection systems depending on version
industrial and reusable design
suitable for different battery formats

Transport approvals (depending on model)

ADR
RID
IMDG
RTDG
partially IATA-DGR

The Premium versions with PyroBubbles® provide additional protection in the event of thermal reactions and support the safe handling of lithium-ion batteries.

Notes on Use & Operation

The FLEX-BOXes may only be used in accordance with the applicable hazardous goods and packaging regulations. Before each use, the container, interior equipment, and locking systems must be checked for damage and full functionality.

When transporting defective or critically damaged lithium batteries, the currently applicable ADR, IMDG, RID, or IATA requirements must be observed. The permissible payloads and maximum battery dimensions must not be exceeded.

For applications with increased hazard potential, the use of the Advanced or Premium versions with extended thermal protection systems is recommended.

Summary

The FLEX-BOXes offer a professional and flexible solution for the safe storage, transport, and disposal of lithium-ion batteries. Thanks to the combination of foldable reusable construction, international hazardous goods approvals, and different safety levels, the systems are suitable for industrial applications along the entire battery logistics chain.

The Basic, Advanced, and Premium variants enable application-specific selection – from standardized battery transport to the safe handling of critical or damaged energy storage devices with increased fire protection requirements.

ADR special provision:	SV 310, SV 376, SV 377
Applications areas:	Automotive, E-Bike batteries, Loose cells, Prototypes, Recycling centers
Battery status:	New, Defective
Encoding:	4H2, 50H
Material designation:	High-density polyethylene (HDPE)
Suitable for critically defective?:	No