Genius FLEX-BOX 240 foldable storage & transport box
- Max. hazardous goods size: 920 x 375 x 303 mm
- External dimensions: 1140 x 595 x 635 mm
- Variants: Basic, Advanced, Premium
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Applications areas: | Automotive, Disposal, E-Bike batteries, Fire-retardant storage, Loose cells, Power tool batteries, Prototypes, Recycling centers |
| Encoding: | 4H2 |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 1 020 x 475 x 403, 1 060 x 515 x 443 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 438 |
| Outer dimensions (mm): | 1 140 x 595 x 635 |
| Packaging group: | I |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Packaging type: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 38, 46 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Volume (l): | 240 |
| Volume (l): | 84 - 600 |
Product information „Genius FLEX-BOX 240 foldable storage & transport box“
The GENIUS FLEX-BOX 240 foldable storage and transport box presented here offers an ideal solution for users who are looking for a reliable method to safely transport or store lithium batteries/lithium-ion batteries in accordance with the latest standards.
The properties, packaging instructions, approvals and ADR special regulations differ here depending on the selected variant.
Direct comparison of the variants
| Variant 1 Basic | Variant 2 Advanced | Variant 3 Premium | |
|---|---|---|---|
| Volume / max. payload | 240 l / 400 kg | 240 l / 392 kg | 195 l / 392 kg |
| External dimensions in mm | 1140 x 595 x 635 | 1140 x 595 x 635 | 1140 x 595 x 635 |
| Internal dimensions in mm | 1060 x 515 x 443 | 1020 x 475 x 403 | 1020 x 475 x 403 |
| Empty weight / TARE | 38 kg | 46 kg | 46 kg |
| Material | Rigid HDPE plastic | Rigid HDPE plastic | Rigid HDPE plastic |
| Foldable | Yes | Yes | Yes |
| Height when folded | 276 mm | 420 mm | 420 mm |
| Filling material | Not necessary | E-glass fibre needle mats | E-glass fibre needle mats incl. PyroBubbles cushions (16 pieces) |
| Active fire protection agent with filter effect | No | No | PyroBubbles cushions with filter effect for higher protection |
| Areas of application | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 |
| Approved for the following battery types | For undamaged and non-defective batteries | For damaged and defective batteries, prototypes & for disposal or recycling | For damaged and defective batteries, prototypes & for disposal or recycling |
| UN packaging code | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Type approval | Packaging group II | Packaging group II | Packaging group II |
| Packaging instructions | P903 | P903, P908, P909, P910 | P903, P908, P909, P910 |
| ADR special provisions | _ | SV 310, SV376, SV377, SV636 | SV 310, SV376, SV377, SV636 |
| Stackability | Yes | Yes | Yes |
| Additional tension straps | 2 pcs | 2 pcs | 2 pcs |
| Underrideable (Pallet truck) | Yes | Yes | Yes |
Certification and guidelines
Lithium batteries fall under dangerous goods class 9, which means that the goods pose a significant risk to the environment during transport. Numerous specifications and guidelines must therefore be observed when transporting lithium batteries.
Certified for packaging group II
The containers in the FLEX-BOX series meet the requirements of packaging group II, which means that substances with a medium hazard potential may be transported in them. To achieve this classification, drop tests from a height of 1.2 metres must be passed.
Different properties and filling materials
Height of the folded box
The "Basic" version has a folded height of 276 mm, which allows for compact and space-saving storage. The "Advanced" and Premium versions have a folded height of 420 mm.
E-glass fibre needle mats and PyroBubbles provide additional protection
The Advanced version protects the contents from shocks and vibrations with E-glass fibre needle mats. This filling material is non-flammable and non-conductive. The Premium version is available for the highest safety requirements.
Filling material and safety features
No additional filling material is required for the Basic version. This option is ideal for transporting undamaged and non-defective batteries that do not require special filling materials in accordance with packaging regulation P 903. For increased safety, we recommend the Advanced version, which is equipped with E-glass fibre needle mats. The Advanced version can also be used to store or transport damaged and defective batteries, prototypes and batteries for disposal or recycling. For maximum safety and protection, we recommend the Premium version. This uses E-glass fibre needle mats in combination with 16 PyroBubbles cushions (included). The box is filled with the fire protection agent PyroBubbles ®, which forms a closed and thermally insulating layer around a source of fire. PyroBubbles offer additional fire protection and contribute to safety, especially when storing or transporting lithium batteries or lithium-ion batteries.
ADR special provisions
The "Basic" version does not contain any specific ADR special provisions. The "Advanced" and "Premium" versions, on the other hand, comply with ADR special provisions SV 376, SV377 and SV 310. Transport in accordance with SV636 is of course also possible. These regulations are designed to optimise the handling and transport of lithium batteries and to ensure safety throughout the entire transport chain, particularly with regard to recycling and disposal.
The FLEX-BOX series allows you to select the appropriate variant according to your individual requirements, while always ensuring the highest safety standards. Trust our products to transport your lithium batteries safely and efficiently.
Future-oriented
Lithium-ion batteries will become indispensable in all industrial applications in the coming years
.
However, if used improperly, the batteries can pose a potential hazard that should not be underestimated during manufacture, storage and transport. By purchasing these boxes, you are protecting yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.
Working for you
Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Applications areas: | Automotive, Disposal, E-Bike batteries, Fire-retardant storage, Loose cells, Power tool batteries, Prototypes, Recycling centers |
| Encoding: | 4H2 |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 1 020 x 475 x 403, 1 060 x 515 x 443 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 438 |
| Outer dimensions (mm): | 1 140 x 595 x 635 |
| Packaging group: | I |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Packaging type: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 38, 46 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Volume (l): | 240 |
| Volume (l): | 84 - 600 |
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