Genius FLEX-BOX 2900 foldable storage & transport box
- Max. battery size Basic: approx. 2700 × 1700 × 630 mm
- Max. battery size Advanced/Premium: approx. 2660 x 1660 x 590 mm
- External dimensions: 2800 x 1800 x 827 mm
- Variants: Basic, Advanced, Premium
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376 |
|---|---|
| Applications areas: | Defective lithium-ion batteries, Disposal, E-Bike batteries, Fire-retardant storage, Garden tool batteries, Garden tool batteries, Model building batteries, PowerTools, Power tool batteries, Prototypes, Recycling centers, Storage, Transport, Transport of batteries |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 2 660 x 1 660 x 590, 2 700 x 1 700 x 630 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 1 500 |
| Outer dimensions (mm): | 2 800 x 1 800 x 827 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 300, 340 |
| Type: | Storage box |
| UN packaging code: | UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/ 2700/1500 |
| Volume (l): | 2 900 |
| Volume (l): | > 600 |
Product information „Genius FLEX-BOX 2900 foldable storage & transport box“
The GENIUS FLEX-BOX 2900 foldable storage and transport box presented here offers an ideal solution for users who are looking for a reliable method to safely transport or store lithium batteries/lithium-ion batteries in accordance with the latest standards.
The properties, packaging instructions, approvals and ADR special regulations vary depending on the selected variant.
Size and capacity of the storage and transport container
The foldable GENIUS FLEX-BOX 2900 storage and transport box has a volume of 2900 litres and can hold a payload of 1200 kg. The empty weight is 300 kg.
The FLEX-BOX 2900 has external dimensions of 2800 × 1800 × 827 mm. The internal dimensions of the Basic version are 2700 × 1700 × 630 mm (L × W × H), while those of the Advanced and Premium versions are 2660 × 1660 × 590 mm. The container is made of high-density polyethylene (HDPE).
Please note the distance between the fork pockets is 1250 mm! A heavy-duty forklift is required (in most cases) to handle the container.
Direct comparison of the variants
| Variant 1 Basic | Variant 2 Advanced | Variant 3 Premium | |
|---|---|---|---|
| Volume / max. load capacity | 2900 l / 1200 kg | 2605 l / 1160 kg | 2605 l / 1160 kg |
| External dimensions in mm | 2800 x 1800 x 827 | 2800 x 1800 x 827 | 2800 x 1800 x 827 |
| Internal dimensions in mm | 2700 x 1700 x 630 | 2660 x 1660 x 590 | 2660 x 1660 x 590 |
| Empty weight / TARE | 300 kg | 340 kg | 340 kg |
| Material | Rigid HDPE plastic | Rigid HDPE plastic | Rigid HDPE plastic |
| Foldable | Yes | Yes | Yes |
| Height when folded | 282 mm | 330 mm | 330 mm |
| Filling material | Not necessary | E-glass fibre needle mats | E-glass fibre needle mats incl. PyroBubbles cushions (30 pieces) |
| Active fire protection agent with filter effect | No | No | PyroBubbles cushions with filter effect for higher protection |
| Areas of application | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 |
| Approved for the following battery types | For undamaged and non-defective batteries | For damaged and defective batteries, prototypes | For damaged and defective batteries, prototypes |
| UN packaging code |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
| Type approval | Packaging group II | Packaging group II | Packaging group II |
| Packaging instructions | LP903 | LP903, LP904, LP905 | LP903, LP904, LP905 |
| ADR special provisions | _ | SV 310, SV376, SV636 | SV 310, SV376, SV636 |
| Stackability | Yes | Yes | Yes |
| Additional tension straps | 4 pcs | 4 pcs | 4 pcs |
| Underrideable (Pallet truck) | Yes | Yes | Yes |
Certification and guidelines
Lithium batteries fall under dangerous goods class 9, which means that the goods pose a significant risk to the environment during transport. Numerous specifications and guidelines must therefore be observed when transporting lithium batteries.
Certified for packaging group II
The containers in the FLEX-BOX series meet the requirements of packaging group II, which means that substances with a medium hazard potential may be transported in them. To achieve this classification, drop tests from a height of 1.2 metres must be passed.
Different properties and filling materials
Height of the folded box
The "Basic" version has a folded height of 282 mm, which allows for compact and space-saving storage. The "Advanced" and Premium versions have a folded height of 330 mm.
E-glass fibre needle mats and PyroBubbles provide additional protection
The Advanced version protects the contents from shocks and vibrations with E-glass fibre needle mats. This filling material is non-flammable and non-conductive. The Premium version is available for the highest safety requirements.
Filling material and safety features
No additional filling material is required for the Basic version. This option is ideal for transporting undamaged and non-defective batteries that do not require special filling materials in accordance with packaging regulation P 903. For increased safety, we recommend the "Advanced" version, which is equipped with E-glass fibre needle mats. The Advanced version can also be used to store or transport damaged and defective batteries, prototypes and batteries for disposal or recycling. For maximum safety and protection, we recommend the "Premium" version. This uses E-glass fibre needle mats in combination with 20 PyroBubbles cushions (included). The box is filled with the fire protection agent PyroBubbles ®, which forms a closed and thermally insulating layer around a source of fire. PyroBubbles offer additional fire protection and contribute to safety, especially when storing or transporting lithium batteries or lithium-ion batteries.
ADR special regulations
The "Basic" version does not contain any specific ADR special regulations. The "Advanced" and "Premium" variants, on the other hand, comply with ADR special provisions SV 376 and SV 310. Transport in accordance with SV636 is of course also possible. These regulations are designed to optimise the handling and transport of lithium batteries and to ensure safety throughout the entire transport chain, especially with regard to recycling and disposal.
The FLEX-BOX series allows you to select the appropriate variant according to your individual requirements, while always ensuring the highest safety standards. Trust our products to transport your lithium batteries safely and efficiently.
Future-oriented
Lithium-ion batteries will become indispensable in all industrial applications in the coming years
.
However, if used improperly, the batteries can pose a potential hazard that should not be underestimated during manufacture, storage and transport. By purchasing these boxes, you are protecting yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.
Working for you
Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!
| ADR special provision: | SV 310, SV 376 |
|---|---|
| Applications areas: | Defective lithium-ion batteries, Disposal, E-Bike batteries, Fire-retardant storage, Garden tool batteries, Garden tool batteries, Model building batteries, PowerTools, Power tool batteries, Prototypes, Recycling centers, Storage, Transport, Transport of batteries |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 2 660 x 1 660 x 590, 2 700 x 1 700 x 630 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 1 500 |
| Outer dimensions (mm): | 2 800 x 1 800 x 827 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 300, 340 |
| Type: | Storage box |
| UN packaging code: | UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/ 2700/1500 |
| Volume (l): | 2 900 |
| Volume (l): | > 600 |
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