Genius FLEX-BOX 2900 folding storage & transport box
- Max. battery size Basic: approx. 2700 × 1700 × 630 mm
- Max. battery size Advanced/Premium: approx. 2660 × 1660 × 590 mm
- External dimensions: 2800 × 1800 × 827 mm
- Variants: Basic, Advanced, Premium
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376 |
|---|---|
| Applications areas: | Defective lithium-ion batteries, Disposal, E-Bike batteries, Fire-retardant storage, Garden tool batteries, Garden tool batteries, Model building batteries, PowerTools, Power tool batteries, Prototypes, Recycling centers, Storage, Transport, Transport of batteries |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 2 660 x 1 660 x 590, 2 700 x 1 700 x 630 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 1 500 |
| Outer dimensions (mm): | 2 800 x 1 800 x 827 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 300, 340 |
| Type: | Storage box |
| UN packaging code: | UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/ 2700/1500 |
| Volume (l): | 2 900 |
| Volume (l): | > 600 |
Product information „Genius FLEX-BOX 2900 foldable storage & transport box“
The collapsible storage and transport container GENIUS FLEX-BOX 2900, a foldable storage & transport box, presented here offers an ideal solution for users seeking a reliable method to transport or store lithium batteries/lithium-ion cells in accordance with the latest standards.
The features, packaging instructions, approvals and the ADR special provisions differ here depending on the selected variant.
Size and capacity of the storage and transport container
The collapsible GENIUS FLEX-BOX 2900 storage & transport box has a volume of 2900 liters and a load capacity of 1200 kg. The empty weight is 300 kg.
The FLEX-BOX 2900 has external dimensions of 2800 × 1800 × 827 mm. The internal dimensions are 2700 × 1700 × 630 mm (L × W × H) in the Basic variant, while they are 2660 × 1660 × 590 mm in the Advanced and Premium variants. The container is made of high-density polyethylene (HDPE).
Please note the distance of the fork pockets of 1 250mm! For handling the container a heavy-duty forklift is required (in most cases).
Direct comparison of the variants
| Variant 1 Basic | Variant 2 Advanced | Variant 3 Premium | |
|---|---|---|---|
| Volume / max. payload | 2900 l / 1200 kg | 2605 l / 1160 kg | 2605 l / 1160 kg |
| Exterior dimensions in mm | 2800 x 1800 x 827 | 2800 x 1800 x 827 | 2800 x 1800 x 827 |
| Interior dimensions in mm | 2700 x 1700 x 630 | 2660 x 1660 x 590 | 2660 x 1660 x 590 |
| Empty weight / TARE | 300 kg | 340 kg | 340 kg |
| Material | HDPE rigid plastic | HDPE rigid plastic | HDPE rigid plastic |
| Foldable | Yes | Yes | Yes |
| Height when folded | 282 mm | 330 mm | 330 mm |
| Fill material | not necessary | E-glass fiber needled mats | E-glass fiber needled mats incl. PyroBubbles cushions (30 pieces) |
| Active fire protection with filter effect | No | No | PyroBubbles cushions with filter effect for higher protection |
| Areas of use | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 |
| Approved battery types | For undamaged and non-defective batteries | For damaged and defective batteries, prototypes | For damaged and defective batteries, prototypes |
| UN packaging code |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
| Design approval | Packaging Group II | Packaging Group II | Packaging Group II |
| Packaging instructions | LP903 | LP903, LP904, LP905 | LP903, LP904, LP905 |
| ADR special provisions | _ | SV 310, SV376, SV636 | SV 310, SV376, SV636 |
| Stackability | Yes | Yes | Yes |
| Undershelfable (hand truck) | Yes | Yes | Yes |
Certification and guidelines
Lithium batteries fall into hazard class 9, which means that the goods pose a notable hazard to the environment during transport. When transporting lithium batteries, numerous requirements and guidelines must be observed.
Certified for Packaging Group II
The containers of the FLEX-BOX series meet the requirements of Packaging Group II, meaning substances with medium hazard potential may be transported in them. To achieve this classification, drop tests from 1.2 m must be passed.
Different properties and filling materials
Height of the folded box
The Variant "Basic" impresses with a folded height of 282 mm, enabling compact and space-saving storage. The variants "Advanced" and "Premium" impress with a folded height of 330 mm.
E-glass fiber needled mats and PyroBubbles provide additional protection
The Advanced variant protects the contents with E-glass fiber needled mats against shocks and vibrations. This fill material is non-combustible and non-electrically conductive. For the highest safety requirements, the Premium variant is available.
Fill material and safety features
With the "Basic" variant, no additional fill material is required. This option is ideal for transporting undamaged and non-defective batteries, according to packaging instruction P 903 which requires no special fillers. For increased safety we recommend the "Advanced" variant, which is equipped with E-glass fiber needled mats. The Advanced variant also allows storage or transport of damaged and defective batteries, prototypes and batteries for disposal or recycling. For maximum safety and protection we recommend the "Premium" variant. This uses E-glass fiber needled mats in combination with 20 supplied PyroBubbles cushions. The box is filled with the fire suppression material PyroBubbles®, which forms a closed and thermally insulating layer around a fire source. The PyroBubbles provide an additional fire protection function and contribute to safety, especially for storage or transport of lithium batteries or lithium-ion cells.
ADR special provisions
The "Basic" variant contains no specific ADR special provisions. The "Advanced" and "Premium" variants, however, meet ADR special provisions SV 376, SV 310. Transport in the sense of SV636 is of course also possible. These provisions are designed to optimize handling and transport of lithium batteries and to ensure safety across the entire transport chain, particularly with regard to recycling and disposal.
THE FLEX-BOX series allows you to choose the suitable variant according to your individual requirements, while always ensuring the highest safety standards. Rely on our products to transport your lithium batteries safely and efficiently.
Future-oriented
Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, improper use can pose a significant danger during manufacture, storage, and transport. By purchasing these boxes, you safeguard yourself against larger financial damages from the outset. International customers, including those in the automotive and energy supply sectors, trust this proven technology.
In use for you
If you have any questions, please feel free to contact us. We look forward to hearing from you!
| ADR special provision: | SV 310, SV 376 |
|---|---|
| Applications areas: | Defective lithium-ion batteries, Disposal, E-Bike batteries, Fire-retardant storage, Garden tool batteries, Garden tool batteries, Model building batteries, PowerTools, Power tool batteries, Prototypes, Recycling centers, Storage, Transport, Transport of batteries |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 2 660 x 1 660 x 590, 2 700 x 1 700 x 630 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 1 500 |
| Outer dimensions (mm): | 2 800 x 1 800 x 827 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 300, 340 |
| Type: | Storage box |
| UN packaging code: | UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/ 2700/1500 |
| Volume (l): | 2 900 |
| Volume (l): | > 600 |
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