Genius Lio Guard XXL-Box E transport box with inner box Stainless steel container for lithium-ion batteries
- Even for severely damaged batteries
- External dimensions: 2,582 x 1,566 x 1,131 mm
- Max. energy density: 23.80 kWh
- Max. battery size: 1,970 x 960 x 440 mm
- Includes PyroBubbles
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| Applications areas: | Disposal, Prototypes, Transport of batteries, Transport of end-of-life lithium-ion batteries |
|---|---|
| Battery status: | New, Defective, Critically defective |
| Encoding: | 50A |
| Filling material: | PyroBubbles® |
| Handling filling material: | Shaking |
| Included filler material: | PyroBubbles® (bulk material) |
| Internal dimensions (mm): | Inner box: 2 070 x 1 060 x 540 |
| Material: | Steel |
| Material designation: | Stainless steel |
| Max. battery size (mm): | 1 970 x 960 x 440 |
| Max. gross weight (kg): | 1 738 |
| Maximum energy density (kWh): | 23.8 |
| Outer dimensions (mm): | 2 582 x 1 566 x 1 131, Inner box: 2 111 x 1 096 x 544 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905, LP 906 |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 520 |
| UN packaging code: | UN 50A/X/.. ../D/BAM 15724-GENIUS1/4000/1738 |
| max. net cargo mass (kg): | 550 |
Product information „Genius Lio Guard XXL-Box E transport box with inner box“
The Lio Guard XXL-Box E transport container made of stainless steel, equipped with a practical inner box, offers a reliable solution for the safe transportation and storage of lithium batteries and lithium-ion batteries in accordance with the UN3090, UN3091, UN3480 and UN3481 regulations. This container is particularly suitable for severely damaged cells, which can pose significant hazards both during transportation and storage.
This transport container is designed for industrial applications. Before placing an order, you should check whether the container is suitable for your specific lithium-ion batteries. We will be happy to provide you with an individual offer including delivery time. Please contact us for this.
Please note: If you wish to transport critical lithium-ion batteries in accordance with SV 376 and packaging instruction P911/LP906, a case-by-case assessment must be carried out. Please feel free to contact us: info@lion-care.com or +49 7151 256 4811.
Size and capacity of the Lio Guard XXL-Box E with inner box
The Lio Guard XXL-Box E with inner box transport container has a volume of 1,185 liters and can hold up to 550 kg of hazardous materials with maximum dimensions of 1,970 x 960 x 440 mm. The maximum gross weight is 1,738 kg. The container is the second-largest model in the Lio Guard series, made of stainless steel, with external dimensions of 2582 x 1566 x 1131 mm and internal dimensions of 2070 x 1060 x 540 mm (L x W x H). The container can be accessed from all sides by industrial trucks. Please note that these transport containers are not stackable.
Inner box: additional safety and protection
The inner box included in the Lio Guard XXL-Box E transport container provides additional safety and protection for your lithium batteries. Its dimensions ensure that the batteries are stored safely and securely during transport and storage. The outer dimensions of the inner box are 2111 x 1096 x 544 mm, while the inner dimensions are 2070 x 1060 x 540 mm. With a volume of 1185 liters, it offers sufficient space for the safe storage of your batteries. The inner box weighs 120 kg, which contributes to the stability and safety of the entire transport container.
Innovative fire protection system with PyroBubbles®
This economical and standardized transport container is equipped with a pressure relief valve and is filled with the fire protection agent PyroBubbles®. PyroBubbles® forms a closed and thermally insulating layer around a fire source. This box version contains 20 bags of 12.5 kg PyroBubbles® to reliably protect the surrounding area even in the event of a chain reaction (thermal runaway). The temperature of the outer walls remains well below 100°C.
Maximum safety and efficiency
The highly porous surface of the Lio Guard XXL-Box E with inner box E binds vapors and liquids (electrolytes) and prevents the formation of ignitable mixtures. The high heat capacity ensures that reaction gases are cooled to almost ambient temperature. Cell fires are isolated by the low thermal conductivity and the spread of fire is effectively prevented.
Meets the guidelines of SV 376 of the ADR and the packaging instruction LP 906
All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations according to their manual must comply with the provisions of this special provision. This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage or have been identified as defective for safety reasons or could no longer be diagnosed prior to transportation. If it is determined that the lithium-ion cells or batteries could be prone to rapid decomposition, dangerous reaction, flame generation, dangerous heat generation or dangerous emission of toxic, corrosive or flammable gases or vapors under normal transport conditions, these defective cells must then be transported in accordance with packing instruction P 911 or LP 906. These packaging guidelines in turn prescribe packaging group I.
The maximum energy density of the container is 23,80 kWh (NMC).
The surface of the package must never exceed 100°C, only short-term temperature peaks of up to 200°C are permitted. No flames may form outside the package and no splinters may escape from the package. Furthermore, the structure of the package must be maintained at all times and a gas management system must ensure the safety of the boxes. Safety is confirmed by the Federal Institute for Materials Research and Testing (BAM) on the basis of real tests.
If the box is to be used for the transportation of "critical" lithium-ion batteries, further criteria such as cell chemistry, cell geometry etc. apply in accordance with the procedural specifications of the Federal Institute for Materials Research and Testing. Please contact us for further information: info@lion-care.com or +49 7151 256 4811.
Also for packaging instruction LP904 (non-critical) and LP910 (prototypes) according to SV 310, SV 376,
Of course, it is also possible to use this system to transport (non-critical) defective lithium batteries in accordance with SV376, LP 906 and prototypes in accordance with probe regulation SV 310 and packaging instruction LP 910. Please contact us if required.
Future-oriented
Lithium-ion batteries are becoming increasingly important in industrial applications. The Lio Guard XXL-Box E transport container offers effective protection against financial damage caused by improper handling of the batteries. Customers from the automotive and energy supply sectors already rely on this proven technology.
In use for you
For further information or individual inquiries, please do not hesitate to contact us. Contact us at info@lion-care.com or +49 7151 256 4811. We look forward to hearing from you!
| Applications areas: | Disposal, Prototypes, Transport of batteries, Transport of end-of-life lithium-ion batteries |
|---|---|
| Battery status: | New, Defective, Critically defective |
| Encoding: | 50A |
| Filling material: | PyroBubbles® |
| Handling filling material: | Shaking |
| Included filler material: | PyroBubbles® (bulk material) |
| Internal dimensions (mm): | Inner box: 2 070 x 1 060 x 540 |
| Material: | Steel |
| Material designation: | Stainless steel |
| Max. battery size (mm): | 1 970 x 960 x 440 |
| Max. gross weight (kg): | 1 738 |
| Maximum energy density (kWh): | 23.8 |
| Outer dimensions (mm): | 2 582 x 1 566 x 1 131, Inner box: 2 111 x 1 096 x 544 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905, LP 906 |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 520 |
| UN packaging code: | UN 50A/X/.. ../D/BAM 15724-GENIUS1/4000/1738 |
| max. net cargo mass (kg): | 550 |