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wi-sales ThorPak ® Battery Pallet System for the transport / storage of lithium-ion batteries

Technical data

Battery status: New, Defective
Internal dimensions (mm): 2 700 x 1 860 x 450
Outer dimensions (mm): 2 700 x 2 000 x 590
Packaging group: II and III
Suitable for critically defective?: No

Product information „wi-sales ThorPak ® Battery Pallet System“

Brief overview

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The ThorPak ® battery pallet system is a modular packaging and transport system designed for the safe handling of lithium-ion batteries. The product range comprises the following variants: :

  • ThorPak ® Battery Pallet
  • ThorPak ® Battery Pallet with Box
  • ThorPak ® Battery Pallet with Box and Bag

The system has been specially developed to flexibly meet a wide variety of battery transport requirements – from a simple transport pallet for end-of-life batteries right through to a fully UN-certified transport solution with additional inner packaging for enhanced safety requirements.

Thanks to its modular design, the system can be expanded as required. Companies therefore benefit from a high degree of process flexibility, reduced storage costs and cost-effective utilisation throughout the entire battery logistics chain.

Technical data

General system characteristics

  • Modular
  • reusable
  • system
  • Reusable design
  • Robust industrial design
  • Suitable for forklift and logistics handling
  • Optimised for storage and transport

Materials

  • Steel-reinforced construction
  • Industrial-grade surfaces
  • Non-combustible / non-conductive inner packaging (depending on model)

Optional configurations

The ThorPak ® battery pallet system can be flexibly expanded and adapted :

Modular expansion stages

  • ThorPak ® battery pallet : Basic transport pallet
  • ThorPak ® battery pallet with box: Expansion to a closed box
  • ThorPak ® battery pallet with box and bag: Extension with non-flammable / non-conductive inner packaging

The modular design enables cost-effective use without over-investment in various specialised packaging solutions.

Scope of use & application

The ThorPak ® battery pallet system is suitable for :

  • the transport of lithium-ion batteries
  • end-of-life batteries
  • recycling- and return processes
  • Battery manufacturers and the automotive industry
  • Logistics and warehousing processes
  • Development and prototype transport

The modular system structure allows for flexible adaptation to different battery and transport conditions – from brand-new batteries to those requiring enhanced safety measures for the transport of critically defective batteries.

Approvals & Safety Features

Depending on the version, the ThorPak ® systems meet various dangerous goods requirements :

  • UN certification in accordance with UN 4N2/Y1000/S/24CN/C311209
  • Suitable for packing instructions LP903, LP904 and LP905
  • Suitable for Dangerous Goods Class 9 (lithium batteries)
  • Compliant with various international transport routes

Safety features :

  • Integrated lashing systems
  • Robust construction for load securing
  • Enclosed transport solution with lid system
  • Stackable design
  • Modular safety levels depending on battery

The version with internal packaging offers additional safety thanks to a non-flammable and non-electrically conductive inner lining.

Summary

The ThorPak ® battery pallet system offers a flexible, cost-effective and standards-compliant solution for the safe transport of lithium batteries. Thanks to its modular expandability – ranging from a simple transport pallet to a UN-certified complete solution – the system is ideally suited to modern battery logistics processes with varying requirements.

Battery status: New, Defective
Internal dimensions (mm): 2 700 x 1 860 x 450
Outer dimensions (mm): 2 700 x 2 000 x 590
Packaging group: II and III
Suitable for critically defective?: No

Downloads

FAQ

Data sheet ThorPak Palette EN
pdf
283kb
05.05.2026
Datenblatt ThorPak Palette DE
pdf
287kb
05.05.2026