Genius Lio Guard S-Box 1 Advanced Transport and Storage Box Plastic casings for lithium-ion batteries
- Also for defective batteries
- Version: Advanced
- External dimensions: 600 x 400 x 293 mm
- Including PyroBubbles
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| Areas of application: | E-Bike batteries, Loose cells, PowerTools, Power tool batteries |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Filling material: | PyroBubbles® |
| Internal dimensions (mm): | 484 x 284 x 200 |
| Material: | Plastic |
| Material designation: | Polypropylene (PP) |
| Max. battery size (mm): | 474 x 274 x 190 |
| Max. gross weight (kg): | 30 |
| Outer dimensions (mm): | 600 x 400 x 293 |
| Packaging group: | I, II and III |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 6,9 |
| Volume (l): | 48 |
Product information „Genius Lio Guard S-Box 1 Advanced Transport and Storage Box“
Overview
The GENIUS S-Box 1 Advanced is a compact and reusable dangerous goods packaging solution for the safe storage, handling and compliant transport of lithium batteries and lithium-ion batteries.
The transport box is suitable for batteries with substance numbers UN 3090, UN 3091, UN 3480 and UN 3481 and can be used for both intact and defective batteries. It is also suitable for recycling applications and the transport of prototypes.
Thanks to its compact design, the box is particularly suitable for smaller battery systems such as e-bike batteries, power tools, laptops or other mobile energy storage devices. The Advanced version features a removable steel basket and loose PyroBubbles ® bulk material, and is particularly suitable for applications where potential electrolyte leakage must be taken into account.
Contents of delivery
- GENIUS S-Box 1 Advanced storage and transport box
- PyroBubbles® bulk material
- Removable, powder-coated steel basket
- 2 tension straps with quick-release fasteners
Technical data
- External dimensions (L x W x H): 600 x 400 x 293 mm
- Internal dimensions (L x W x H): 484 x 284 x 200 mm
- Internal volume: 48 l
- Empty weight: 6.9 kg
- Material: polypropylene (PP)
- Max. Energy density: 1.0 kWh
- Operating temperature: -20 °C to +80 °C
- Max. stacking load: 530 kg
- Max. stacking height: 3,000 mm
- Max. gross mass: 30 kg
- Packaging code: UN 4H2/X30/S/yy/B/UTZ-000015
Scope of use & application
The GENIUS S-Box 1 Advanced is suitable for companies and organisations that need to store, transport or prepare lithium batteries for recycling safely.
Typical areas of application :
- Industry and manufacturing
- Workshops and service centres
- E-bike and bicycle retailers
- Power tool service centres
- Battery and energy storage manufacturers
- Logistics and waste management companies
- Recycling facilities
- Testing and inspection facilities
- Storage, transport and disposal of batteries in mint condition, defective or damaged batteries
- Applications involving potential electrolyte leakage
- Recycling applications
- Prototype transport
The removable steel basket facilitates the handling of the batteries. The loose PyroBubbles ® bulk material completely encloses the contents and ensures the batteries are securely embedded.
Approvals
- UN approval for dangerous goods (4H2)
- ADR, RID, IMDG, ICAO-TI
- Type approval: Packing groups I, II and III
- Packing instructions: P903, P908, P909 and P910
Safety features
The GENIUS S-Box 1 Advanced features various safety features for everyday use.
- PyroBubbles ® Fire-retardant filling material as loose bulk material
- Protection against thermal runaway
- Removable, powder-coated steel basket
- Secure fastening with tension straps
- Stackable design
- Reusable safety concept
- Removable lid
- Robust polypropylene construction (PP)
Summary
The GENIUS S-Box 1 Advanced is a compact and reusable dangerous goods packaging solution for the safe handling of lithium batteries. Thanks to its UN approval, PyroBubbles ® bulk material and removable steel basket, it is particularly suitable for applications where damaged batteries or a potential electrolyte leak must be taken into account.
The complete encapsulation of the stored goods with PyroBubbles ®, combined with easy removal via the steel basket, makes the S-Box 1 Advanced a practical solution for storage, transport, recycling and the transport of prototypes.
| Areas of application: | E-Bike batteries, Loose cells, PowerTools, Power tool batteries |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Filling material: | PyroBubbles® |
| Internal dimensions (mm): | 484 x 284 x 200 |
| Material: | Plastic |
| Material designation: | Polypropylene (PP) |
| Max. battery size (mm): | 474 x 274 x 190 |
| Max. gross weight (kg): | 30 |
| Outer dimensions (mm): | 600 x 400 x 293 |
| Packaging group: | I, II and III |
| Packaging instruction according to ADR: | P 903, P 908, P 909, P 910 |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 6,9 |
| Volume (l): | 48 |
Downloads
FAQ
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung