Genius Lio Guard Transport and Storage Box Plastic casings for lithium-ion batteries
- Available in 4 sizes
- Including PyroBubbles
- Variants: Basic, Advanced, Premium
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| Areas of application: | E-Bike batteries, Loose cells, PowerTools, Power tool batteries |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Material designation: | Polypropylene (PP) |
| Suitable for critically defective?: | No |
Product information „Genius Lio Guard Transport and Storage Box“
Overview
The Genius Lio Guard storage and transport box is a reusable packaging solution for the safe storage, handling and compliant transport of lithium batteries and lithium-ion batteries.
It is suitable for batteries with substance numbers UN 3090, UN 3091, UN 3480 and UN 3481 and can be used – depending on the condition of the battery and the applicable regulations – for intact, damaged, defective or end-of-life batteries.
The storage and transport boxes are available in various size categories and in Basic, Advanced and Premium versions, and can therefore be adapted to different safety requirements.
Contents of delivery
The contents of delivery vary depending on the selected version.
Basic configuration:
- Genius Lio Guard storage and transport box
- Lid with securing system
- Tension straps with quick-release fasteners
- PyroBubbles ® Fire-retardant filling material
Overview of variants
|
|
Basic |
Advanced |
Premium |
|
Filling material |
PyroBubbles®-Filling cushions |
PyroBubbles® as loose bulk material |
Combination of PyroBubbles®-Filling cushions and pre-filled PyroBubbles®-sections |
|
Steel basket |
– |
Removable, powder-coated steel basket |
– |
|
Steel insert |
– |
– |
Integrated |
|
Suitable for |
Standard applications |
Applications with potential electrolyte leakage |
Applications with increased safety and convenience requirements |
Technical data
General properties:
- Product type: Storage and transport box for lithium batteries
- Material: Polypropylene (PP)
- Versions: Basic, Advanced, Premium
- Filling material: PyroBubbles ®
- Reusable
- Stackable
Suitable for:
- UN 3090 – Lithium metal batteries
- UN 3091 – Lithium metal batteries in or with equipment
- UN 3480 – Lithium-ion batteries
- UN 3481 – Lithium-ion batteries in or with equipment
Transport regulations:
- Packaging code: UN 4H2
- Type approval: Packing Group II
- Packing instructions: P 903, P 908, P 909, P 910
- ADR special provisions: SV 310, SV 376, SV 377
Scope of use & application
The Genius Lio Guard storage and transport box is suitable for companies and organisations that need to safely store, handle or transport lithium batteries.
Typical areas of application:
- Industry and manufacturing
- Workshops and service centres
- Battery and energy storage manufacturers
- Logistics and waste management companies
- Recycling facilities
- Testingand testing facilities
Suitable for:
- Undamaged lithium batteries
- Damaged and defective lithium batteries
- Batteries for disposal or recycling
- Prototypes
Approvals & safety features
Lithium batteries belong to dangerous goods class 9 and are subject to specific storage and transport requirements. The Genius Lio Guard storage and transport box has been specially developed for these applications.
Safety features:
- UN-approved dangerous goods packaging
- Certified to Packaging Group II
- Suitable for damaged and defective batteries
- Protection against thermal runaway
- Thermal insulation provided by PyroBubbles ®
- Secure fastening with tension straps
- Reusable safety concept
Instructions for use & operation
Before each use, check which version is suitable for the respective battery condition and intended use.
Please note:
- Use only in accordance with the applicable dangerous goods regulations.
- Completely surround the batteries with the designated filling material.
- Pack damaged batteries with particular care.
- Check for damage after each use.
- Check that the packing material is complete.
- Reuse only if undamaged.
Summary
The Genius Lio Guard storage and transport box offers a safe and practical solution for handling lithium batteries. With three versions – Basic, Advanced and Premium – the system can be flexibly adapted to different requirements.
The combination of UN approval, PyroBubbles ® fire-retardant filling material and compliance with relevant ADR regulations makes the Lio Guard series a reliable solution for the storage, transport and safe handling of lithium batteries.
| Areas of application: | E-Bike batteries, Loose cells, PowerTools, Power tool batteries |
|---|---|
| Battery status: | New, Defective |
| Encoding: | 4H2 |
| Material designation: | Polypropylene (PP) |
| Suitable for critically defective?: | No |