Skip to main content Skip to search Skip to main navigation

Genius Lio Guard Transport box Stainless steel transport boxes / Galvanised steel transport boxes for lithium-ion batteries

Technical data

Areas of application: Disposal, Prototypes, Transport of batteries
Battery status: New, Defective, Critically defective
Filling material: PyroBubbles®
Material: Galvanized steel, Stainless steel
Suitable for critically defective?: Yes

Product information „Genius Lio Guard Transport box “

Brief overview 

The GENIUS Lio Guard transport boxes have been developed for the safe transport and storage of damaged, defective and critically defective lithium-ion batteries. The product range comprises various container sizes made from stainless steel (E Series) and galvanised steel (B Series), offering suitable solutions for everything from small rechargeable batteries to large battery systems and battery modules.  

The steel containers comply with current requirements for the transport of dangerous goods and are designed for lithium batteries in accordance with UN 3090, UN 3091, UN 3480 and UN 3481. In conjunction with the integrated fire protection concept based on PyroBubbles® Premium, they help to limit the effects of thermal runaway and enable safe transport and safe temporary storage.  

Depending on the application, single-walled and double-walled versions as well as various sizes are available. All systems are reusable, stackable and designed for professional use in industry, workshops, logistics and recycling. The robust steel construction ensures high mechanical strength and a long service life.  

Variants

Item External dimensions (LxWxH) Max. battery size (L x W x H) Max. energy density
S-Box X1 E 800 x 600 x 776 mm 376 x 176 x 273 mm 3.24 kWh
S-Box X2 E 800 x 600 x 1,156 mm 376 × 176 × 653 mm 5.34 kWh
M-Box X1 E 1,200 x 800 x 853 mm 776 x 376 x 350 mm 8.1 kWh
M-Box X1 B 1,200 x 800 x 853 mm 776 x 376 x 350 mm 7.39 kWh
M-Box X2 E 1,200 x 800 x 1,303 mm 776 x 376 x 800 14 kWh
XXL-Box E 2,582 x 1,566 x 1,131 mm 2,076 x 1,060 x 554 mm 45.55 kWh
XXL Box B 2,500 x 1,500 x 1,230 mm 2,036 x 1,036 x 626 mm 50.58 kWh
XXL Box + Inner Box 2,582 x 1,566 x 1,131 mm 1,970 x 960 x 440 mm 23.80 kWh

Contents of delivery 

Depending on the model, the scope of delivery includes: 

  • Steel box made of stainless steel (E Series) or galvanised steel (B Series) 
  • Lid system 
  • Locking system 
  • PyroBubbles® Premium extinguishing and filling material (depending on the model) 

The exact contents of the delivery depend on the specific product variant.  

Technical specifications 

  • Material: stainless steel or galvanised steel 
  • Design: Steel container for transport and storage 
  • Sizes: S, M, L and XXL 
  • Stackable 
  • Reusable system 

Applications 

GENIUS steel boxes are particularly suitable for: 

  • Critically defective lithium-ion batteries 
  • Damaged but structurally sound lithium batteries 
  • Battery modules and battery systems 
  • High-voltage batteries 
  • Batteries from electric vehicles 
  • Energy storage 
  • E-bike batteries 
  • Power tool batteries 
  • Lithium cells 
  • Research and development 
  • Workshops and service centres 
  • Industry and manufacturing 
  • Battery manufacturers 
  • Recycling and waste management companies 
  • Hazardous goods logistics 

Approvals / Standards 

The steel boxes have the necessary type approvals for the transport of dangerous goods and meet the requirements of the relevant international transport regulations. 

Suitable for: 

  • ADR 
  • RID 
  • IMDG 
  • ICAO (depending on the model) 
  • UN 3090, UN 3091, UN 3480, UN 3481 

Approved in accordance with: 

  • P903, P908, P909, P910 and P911 
  • LP903, LP904, LP905 and LP906 

Notes 

The steel boxes are designed for the professional handling of damaged and critically defective lithium-ion batteries. 

Depending on the condition of the battery and transport regulations, the use of the specified PyroBubbles® Premium filling and extinguishing material is required. This provides thermal insulation, secures the cargo during transport and helps to limit thermal runaway. Use must comply with applicable dangerous goods regulations and the relevant operating instructions.  

Conclusion 

The GENIUS steel boxes offer a standard-compliant solution for the safe transport and temporary storage of lithium-ion batteries of various sizes and in different conditions. With a choice of stainless steel or galvanised steel containers, various sizes and dangerous goods approvals, the product range can be flexibly integrated into existing logistics, service and security concepts. The reusable design and the ability to reuse the containers also support long-term and cost-effective use in a professional environment. 

Areas of application: Disposal, Prototypes, Transport of batteries
Battery status: New, Defective, Critically defective
Filling material: PyroBubbles®
Material: Galvanized steel, Stainless steel
Suitable for critically defective?: Yes

Downloads

FAQ

Bedienungsanleitung / User manual
pdf
1585kb
17.08.2026