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Genius Lio Guard XS-Box 1 Premium Transport and Storage Box Plastic casings for lithium-ion batteries

Technical data

Areas of application: E-Bike batteries, Loose cells, PowerTools, Power tool batteries
Battery status: New, Defective
Encoding: 4H2
Filling material: PyroBubbles®
Internal dimensions (mm): 298 x 198 x 129
Material: Plastic
Material designation: Polypropylene (PP)
Max. battery size (mm): 288 x 188 x 119
Max. gross weight (kg): 13
Outer dimensions (mm): 400 x 300 x 235
Packaging group: I, II and III
Packaging instruction according to ADR: P 903, P 908, P 909, P 910
Suitable for critically defective?: No
Tipping weight (kg): 6.6
Volume (l): 17

Product information „Genius Lio Guard XS-Box 1 Premium Transport and Storage Box“

Overview

The GENIUS XS-Box 1 Premium is a compact and reusable dangerous goods packaging solution for the safe storage, handling and compliant transport of lithium batteries and lithium-ion rechargeable batteries.

The transport box is suitable for batteries with substance numbers UN 3090, UN 3091, UN 3480 and UN 3481 and can be used for both intact and defective batteries. It is also suitable for recycling applications and the transport of prototypes.

Thanks to its compact design, the box is particularly suitable for smaller battery systems such as e-bike batteries, power tools, laptops or other mobile energy storage devices. The premium version combines a high level of safety with particularly convenient handling. Pre-filled side sections with PyroBubbles ® and an integrated steel insert make day-to-day use easier.

Contents

  • GENIUS XS-Box 1 Premium storage and transport box
  • PyroBubbles® -filling pads
  • Pre-filled PyroBubbles ® -side panels
  • Integrated steel insert
  • 2 tension straps with quick-release buckles

Technical data

  • External dimensions (L x W x H): 400 x 300 x 235 mm
  • Internal dimensions (L x W x H): 298 x 198 x 129 mm
  • Internal volume: 17 l
  • Empty weight: 6.6 kg
  • Material: polypropylene (PP)
  • Max. dangerous goods dimensions: 288 x 188 x 119 mm
  • Max. Energy density: 0.80 kWh
  • Operating temperature: -20 °C to +80 °C
  • Max. stacking load: 230 kg
  • Max. stacking height: 3,000 mm
  • Max. gross mass: 13 kg
  • Packaging code: UN 4H2/X13/S/yy/B/UTZ-000014

Scope of use & application

The GENIUS XS-Box 1 Premium is suitable for companies and organisations that need to safely store, transport or prepare lithium batteries for recycling.

Typical areas of application :

  • Industry and manufacturing
  • Workshops and service centres
  • E-bike and bicycle retailers
  • Power tool service centres
  • Battery and energy storage manufacturers
  • Logistics and waste management companies
  • Recycling facilities
  • Testing and inspection facilities
  • Storage, transport and disposal of batteries in near-new condition or defective batteries
  • Applications with heightened safety requirements
  • Recycling applications
  • Prototype transport

The integrated steel insert keeps the batteries at a distance from the outer walls and ensures the safe positioning of the stored goods. The pre-prepared PyroBubbles ® sections reduce the effort required for assembly and simplify day-to-day handling.

Approvals

  • UN approval for dangerous goods (4H2)
  • ADR, RID, IMDG, ICAO-TI
  • Type approval: Packing groups I, II and III
  • Packing instructions: P903, P908, P909 and P910

Safety features

The GENIUS XS-Box 1 Premium features various safety features for everyday use.

  • PyroBubbles ® Fire-retardant filling material
  • Protection against thermal runaway
  • Integrated steel insert
  • Secure positioning of the batteries
  • Secure fastening with tension straps
  • Stackable design
  • Reusable safety concept
  • Removable lid
  • Robust polypropylene construction (PP)

Summary

The GENIUS XS-Box 1 Premium is a compact and reusable dangerous goods packaging solution for the safe handling of lithium batteries. Thanks to its UN approval, integrated steel insert and pre-filled PyroBubbles ®, it offers a particularly high level of safety and user-friendliness.

The pre-fitted interior reduces handling effort and makes the XS-Box 1 Premium a convenient solution for the storage, transport, recycling and prototype transport of a wide variety of battery systems.

Areas of application: E-Bike batteries, Loose cells, PowerTools, Power tool batteries
Battery status: New, Defective
Encoding: 4H2
Filling material: PyroBubbles®
Internal dimensions (mm): 298 x 198 x 129
Material: Plastic
Material designation: Polypropylene (PP)
Max. battery size (mm): 288 x 188 x 119
Max. gross weight (kg): 13
Outer dimensions (mm): 400 x 300 x 235
Packaging group: I, II and III
Packaging instruction according to ADR: P 903, P 908, P 909, P 910
Suitable for critically defective?: No
Tipping weight (kg): 6.6
Volume (l): 17

Downloads

FAQ

Bedienungsanleitung
pdf
1006kb
22.06.2026
Datenblatt / Datasheet XS-Box 1 Premium
pdf
294kb
04.02.2026