Genius Lio Guard XXL-Box B Transport Box Galvanised stainless steel transport box for lithium-ion batteries
- External dimensions: 2,500 x 1,500 x 1,230 mm
- Max. energy density: 50.58 kWh
- Max. battery size: 2,036 x 1,036 x 626 mm
- Also suitable for critically defective batteries
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Technical data
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Areas of application: | Disposal, Prototypes, Transport of batteries |
| Battery status: | New, Defective, Critically defective |
| Encoding: | 50A |
| Filling material: | PyroBubbles® |
| Handling of filling materials: | bulk material |
| Internal dimensions (mm): | 2 336 x 1 336 x 926 |
| Material: | Galvanized steel |
| Max. battery size (mm): | 2 036 x 1 036 x 626 |
| Max. energy density (kWh): | 50,58 |
| Max. gross weight (kg): | 1 870 |
| Max. net cargo mass (kg): | 550 |
| Outer dimensions (mm): | 2 500 x 1 500 x 1 230 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905, LP 906 |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 538 |
| UN packaging code: | galvanized steel: UN 50A/X/.. ../D/BAM 15696-GENIUS1/4500/1870 |
| Volume (l): | 2 890 |
Product information „Genius Lio Guard XXL-Box B Transport Box “
1. Brief overview
The Genius Lio Guard XXL-Box B is a galvanised steel container for the safe transport and temporary storage of damaged, defective and critically defective lithium-ion batteries. It has been specially developed for professional use in industry, workshops, logistics and recycling facilities, and meets the requirements for the transport of batteries in a wide variety of conditions in accordance with the applicable dangerous goods regulations.
The transport box features a robust galvanised steel construction with a material thickness of 3.0 mm on the side walls and 2.5 mm on the base and lid. When used in combination with the supplied PyroBubbles® Premium filling and extinguishing material, batteries are securely held in place, thermally isolated from one another, and the effects of a potential thermal runaway are effectively limited. Four integrated safety valves enable controlled pressure equalisation within the container in the event of an incident.
With an internal volume of 2,890 litres, the XXL Box B is particularly suitable for large high-voltage batteries, battery systems, battery modules and stationary energy storage units. The box is accessible from all sides by industrial trucks, lockable and designed as a reusable container for long-term use.
2. Scope of delivery
- Genius Lio Guard XXL Box B made from galvanised steel
- Removable steel lid
- 14 clamping fasteners
- Chloroprene rubber seal
- 4 integrated safety valves
- 55 bags of PyroBubbles® Premium, 12.5 kg (50 l) each
- User manual
3. Technical specifications
- External dimensions (L × W × H): 2,500 × 1,500 × 1,230 mm
- Internal dimensions (L × W × H): 2,336 × 1,336 × 926 mm
- Container opening: 2,336 × 1,336 mm
- Internal volume: 2,890 l
- Unladen weight: 538 kg
- Total weight (including PyroBubbles®): 1,174 kg
- Max. gross mass: 1,870 kg
- Max. payload (dangerous goods + PyroBubbles®): 1,332 kg
- Max. dangerous goods weight (net): 550 kg
- Max. battery dimensions: 2,036 × 1,036 × 626 mm
- Max. energy density: 50,58 kWh
- Material: Galvanised steel
- Material thickness: 3.0 mm (side walls), 2.5 mm (base and lid)
- Accessibility: From all sides
- Ground clearance: 100 mm
- Under-frame supports: On the long sides
- Stackability: Stackable up to 1 high
- Closures: 14 clamping fasteners
- Seal: Chloroprene rubber
- Safety valves: 4
- Filling material: 55 bags of PyroBubbles® Premium, 12.5 kg (50 l) each
4. Areas of application
The Genius Lio Guard XXL-Box B is particularly suitable for:
- Critically defective lithium-ion batteries
- Damaged or defective lithium batteries
- Large high-voltage batteries
- Battery modules and battery systems
- Stationary energy storage systems
- Lithium cells
- Prototypes
- Research and development
- Industrial companies
- Workshops and service centres
- Battery manufacturers
- Waste disposal and recycling companies
- Hazardous goods logistics
The transport box is designed for both the safe temporary storage and the transport of large lithium-ion batteries as dangerous goods.
5. Approvals / Standards
The Genius Lio Guard XXL Box B has a type approval for Packaging Group I and meets the requirements of international dangerous goods regulations.
Suitable for:
- ADR
- RID
- IMDG
- ICAO
- UN 3090, UN 3091, UN 3480, UN 3481
UN approval
- UN 50A/X/…/D/BAM15696-GENIUS1/4500/1870
Packaging instructions
- LP903, LP904, LP905, LP906
6. Notes
The Genius Lio Guard XXL-Box B is designed for the professional handling of lithium-ion batteries in various states of charge.
The PyroBubbles® Premium supplied serves as a filling and fire-extinguishing material. It secures the batteries within the container, provides thermal isolation and, in the event of damage, helps to limit thermal runaway. The unit must be used in accordance with the operating instructions and the applicable dangerous goods regulations.
7. Conclusion
The Genius Lio Guard XXL-Box B offers a standard-compliant solution for the safe transport and temporary storage of large lithium-ion batteries. Its large internal volume, robust galvanised steel construction, type approval for Packaging Group I and the integrated safety concept featuring PyroBubbles® Premium enable professional use with high-voltage batteries, battery systems and stationary energy storage units. As a reusable container, the XXL-Box B can be integrated into existing logistics, service and safety concepts in the long term.
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Areas of application: | Disposal, Prototypes, Transport of batteries |
| Battery status: | New, Defective, Critically defective |
| Encoding: | 50A |
| Filling material: | PyroBubbles® |
| Handling of filling materials: | bulk material |
| Internal dimensions (mm): | 2 336 x 1 336 x 926 |
| Material: | Galvanized steel |
| Max. battery size (mm): | 2 036 x 1 036 x 626 |
| Max. energy density (kWh): | 50,58 |
| Max. gross weight (kg): | 1 870 |
| Max. net cargo mass (kg): | 550 |
| Outer dimensions (mm): | 2 500 x 1 500 x 1 230 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905, LP 906 |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 538 |
| UN packaging code: | galvanized steel: UN 50A/X/.. ../D/BAM 15696-GENIUS1/4500/1870 |
| Volume (l): | 2 890 |