Genius Lio Guard XXL Box E transport box with inner box Stainless steel transport boxes / Galvanised steel transport boxes for lithium-ion batteries
- External dimensions: 2,582 x 1,566 x 1,131 mm
- Max. energy density: 23.80 kWh
- Max. battery size: 1,970 x 960 x 440 mm
- Also suitable for critically faulty batteries
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- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Areas of application: | Disposal, Prototypes, Transport of batteries |
| Battery status: | New, Defective, Critically defective |
| Encoding: | 50A |
| Filling material: | PyroBubbles® |
| Handling of filling materials: | bulk material |
| Internal dimensions (mm): | Inner box: 2 070 x 1 060 x 540 |
| Material: | Stainless steel |
| Max. battery size (mm): | 1 970 x 960 x 440 |
| Max. energy density (kWh): | 23.8 |
| Max. gross weight (kg): | 1 738 |
| Max. net cargo mass (kg): | 550 |
| Outer dimensions (mm): | 2 582 x 1 566 x 1 131 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905, LP 906 |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 519 |
| UN packaging code: | UN 50A/X/.. ../D/BAM 15724-GENIUS1/4000/1738 |
| Volume (l): | 1 185 |
Product information „Genius Lio Guard XXL-Box E Transport Box with Inner Box“
1. Brief overview
The Genius Lio Guard XXL-Box E with inner box is a double-walled, stainless steel dangerous goods container designed for the safe transport and temporary storage of damaged, faulty and critically faulty lithium-ion batteries. The system has been specially developed for large battery systems, high-voltage batteries and battery modules, and meets the requirements of current dangerous goods regulations for professional use in industry, logistics and recycling.
The design consists of a robust outer box and a separate inner box made of stainless steel. The space between them is permanently filled with PyroBubbles® Premium, forming an additional thermal barrier. In addition, the contents are secured within the inner box using PyroBubbles® and thermally isolated from one another. Four integrated safety valves enable controlled pressure equalisation in the event of an incident.
Thanks to its large internal volume, the XXL Box E with inner box is particularly suitable for large high-voltage batteries, battery modules, stationary energy storage systems and prototypes. The box is accessible from all sides by industrial trucks, lockable and designed as a durable, reusable system for repeated use.
2. Scope of delivery
- Genius Lio Guard XXL-Box E with stainless steel inner box
- Removable stainless steel lid
- 14 clamping fasteners
- EPDM seal
- 4 integrated safety valves
- Permanent PyroBubbles® filling between the outer and inner boxes (approx. 275 kg / 1,100 l)
- 20 bags of PyroBubbles® Premium, 12.5 kg (50 l) each, for filling the inner box
- User manual
3. Technical Specifications
- External dimensions (L × W × H): 2,582 × 1,566 × 1,131 mm
- Internal dimensions (L × W × H): 2,070 × 1,060 × 540 mm
- Container opening: 1,982 × 967 mm
- Internal volume: 1,185 l
- Unladen weight (outer box + inner box): 519 kg
- System weight (including permanent PyroBubbles® filling): 794 kg
- Total weight (including PyroBubbles®): 1,219 kg
- Packaged weight: 1,048 kg
- Max. gross mass: 1,738 kg
- Max. payload (dangerous goods + PyroBubbles®): 944 kg
- Max. dangerous goods weight (net): 550 kg
- Max. battery dimensions: 1,970 × 960 × 440 mm
- Max. energy density: 23,80 kWh
- Material: Stainless steel 1.4301 (optionally painted steel)
- Material thickness: 2 mm (container, base and lid)
- Accessibility: From all sides
- Ground clearance: 130 mm
- Stackability: Empty containers stackable to a height of one (not when transporting batteries)
- Closures: 14 clamping fasteners
- Seal: EPDM
- Safety valves: 4
- Permanent intermediate filling: approx. 275 kg (1,100 l) PyroBubbles® Premium
- Additional filling material: 20 bags of PyroBubbles® Premium, 12.5 kg (50 l) each
4. Areas of application
The Genius Lio Guard XXL-Box E with inner box is particularly suitable for:
- Critically defective lithium-ion batteries
- Damaged or defective lithium batteries
- Large high-voltage batteries
- Battery modules and battery systems
- Stationary energy storage systems
- Prototypes
- Research and development
- Battery manufacturers
- Industrial companies
- Service and repair centres
- Waste management and recycling companies
- Hazardous goods logistics
The box is designed for both the safe temporary storage and the transport of large lithium-ion batteries in accordance with the applicable dangerous goods regulations.
5. Approvals / Standards
The Genius Lio Guard XXL-Box E with inner box has a type approval for Packaging Group I and meets the requirements of international dangerous goods regulations.
Suitable for:
- ADR
- RID
- IMDG
- UN 3090, UN 3091, UN 3480, UN 3481
UN approval:
- UN 50A/X/..../D/BAM15724-GENIUS1/4000/1738
Packaging instructions:
- LP903, LP904, LP905, LP906
6. Notes
The Genius Lio Guard XXL-Box E with inner box is designed for the professional handling of lithium-ion batteries in various states of charge.
The safety concept is based on a double-walled construction with a permanent PyroBubbles® air gap, as well as additional PyroBubbles® Premium as a filling and extinguishing material inside the inner box. This ensures that batteries are securely held in place, thermally isolated from one another, and that the effects of thermal runaway are effectively limited. The unit must be used in accordance with the operating instructions and the applicable dangerous goods regulations.
7. Conclusion
The Genius Lio Guard XXL-Box E with inner box offers a standard-compliant solution for the transport and temporary storage of large lithium-ion batteries. The double-walled stainless steel construction with an integrated inner box, the permanent PyroBubbles® filling between the containers, the type approval for Packaging Group I and the multi-stage safety concept enable professional use for large battery systems in industry, logistics and recycling.
| ADR special provision: | SV 310, SV 376, SV 377 |
|---|---|
| Areas of application: | Disposal, Prototypes, Transport of batteries |
| Battery status: | New, Defective, Critically defective |
| Encoding: | 50A |
| Filling material: | PyroBubbles® |
| Handling of filling materials: | bulk material |
| Internal dimensions (mm): | Inner box: 2 070 x 1 060 x 540 |
| Material: | Stainless steel |
| Max. battery size (mm): | 1 970 x 960 x 440 |
| Max. energy density (kWh): | 23.8 |
| Max. gross weight (kg): | 1 738 |
| Max. net cargo mass (kg): | 550 |
| Outer dimensions (mm): | 2 582 x 1 566 x 1 131 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905, LP 906 |
| Suitable for critically defective?: | Yes |
| Tipping weight (kg): | 519 |
| UN packaging code: | UN 50A/X/.. ../D/BAM 15724-GENIUS1/4000/1738 |
| Volume (l): | 1 185 |