Genius FLEX-BOX 2900 folding storage & transport box Plastic containers for lithium-ion batteries
- Also for defective batteries
- Max. battery size Basic: 2700 × 1700 × 630 mm
- Max. battery size Advanced/Premium: 2660 x 1660 x 590 mm
- External dimensions: 2800 x 1800 x 827 mm
- Variants: Basic, Advanced, Premium
Do you have some questions about this product?
- Your personal contact person
- Name: Petra Fürbeck
- E-Mail: info@lion-care.com
- Phone: +49 (0) 7151 - 256 4817
Technical data
| ADR special provision: | SV 310, SV 376 |
|---|---|
| Applications areas: | Disposal, E-Bike batteries, Fire-retardant storage, Garden tool batteries, Garden tool batteries, Model building batteries, PowerTools, Power tool batteries, Prototypes, Recycling centers, Storage, Transport, Transport of batteries |
| Battery status: | Defective |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 2 660 x 1 660 x 590, 2 700 x 1 700 x 630 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 1 500 |
| Outer dimensions (mm): | 2 800 x 1 800 x 827 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 300, 340 |
| Type: | Storage box |
| UN packaging code: | UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/ 2700/1500 |
| Volume (l): | 2 900 |
| Volume (l): | > 600 |
Product information „GENIUS FLEX-BOX 2900 foldable storage & transport box“
The storage and transport container GENIUS FLEX-BOX 2900, a foldable storage & transport box, presented here, offers an ideal solution for users who are looking for a reliable method to safely transport or store lithium batteries/lithium-ion cells according to the latest standards.
The characteristics, packaging instructions, approvals, and the ADR special provisions differ here depending on the selected variant.
Size and capacity of the storage and transport container
The foldable GENIUS FLEX-BOX 2900 storage & transport box has a volume of 2900 liters and can carry a payload of 1200 kg. The empty weight is 300 kg.
The FLEX-BOX 2900 has external dimensions of 2800 × 1800 × 827 mm. The internal dimensions are 2700 × 1700 × 630 mm (L × W × H) in the Basic variant, while they are 2660 × 1660 × 590 mm in the Advanced and Premium variants. The container is made of high-density polyethylene (HDPE).
Direct comparison of the variants
| Variant 1 Basic | Variant 2 Advanced | Variant 3 Premium | |
|---|---|---|---|
| Volume / max. payload | 2900 l / 1200 kg | 2605 l / 1160 kg | 2605 l / 1160 kg |
| External dimensions in mm | 2800 x 1800 x 827 | 2800 x 1800 x 827 | 2800 x 1800 x 827 |
| Internal dimensions in mm | 2700 x 1700 x 630 | 2660 x 1660 x 590 | 2660 x 1660 x 590 |
| Empty weight / TARE | 300 kg | 300 kg | 300 kg |
| Material | HDPE rigid plastic | HDPE rigid plastic | HDPE rigid plastic |
| Folding | Yes | Yes | Yes |
| Folded height | 282 mm | 330 mm | 330 mm |
| Fill material | not required | E-glass fiber batt mats | E-glass fiber batt mats incl. PyroBubbles cushions (30 pieces) |
| Active fire protection with filter effect | No | No | PyroBubbles cushions with filter effect for higher protection |
| Areas of use | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 | Storage & transport of lithium-ion batteries 3480, 3481 |
| Approved for the following battery types | For undamaged and non-defective batteries | For damaged and defective batteries, prototypes | For damaged and defective batteries, prototypes |
| UN packaging code |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/2700/1500 |
| Certification type | Packaging Group II | Packaging Group II | Packaging Group II |
| Packaging instructions | LP903 | LP903, LP904, LP905 | LP903, LP904, LP905 |
| ADR special provisions | _ | SV 310, SV376, SV636 | SV 310, SV376, SV636 |
| Stackability | Yes | Yes | Yes |
| Undercarriage capable (forkliftable) | Yes | Yes | Yes |
Certification and guidelines
Lithium batteries fall into hazard class 9, which means that the goods pose a not insignificant risk to the environment during transport. When transporting lithium batteries, numerous requirements and guidelines must be observed.
Certified for Packaging Group II
The containers of the FLEX-BOX series meet the requirements of Packaging Group II, meaning substances with medium hazard potential may be transported in them. To achieve this classification, crash tests from 1.2 m must be passed.
Different properties and fill materials
Height of the folded box
The Variant "Basic" offers a folded height of 282 mm, enabling compact and space-saving storage. The "Advanced" and "Premium" variants offer a folded height of 330 mm.
E-glass fiber batt mats and PyroBubbles provide extra protection
The Advanced variant protects the contents with E-glass fiber batt mats against shocks and vibrations. This fill material is non-combustible and not electrically conductive. For the highest safety requirements, the "Premium" variant is available.
Fill material and safety features
In the "Basic" variant, no additional fill material is required. This option is ideal for transporting undamaged and non-defective batteries, according to packaging regulation P 903 which does not require special fillers. For increased safety we recommend the "Advanced" variant, which is equipped with E-glass fiber batt mats. With the Advanced variant, damaged and defective batteries, prototypes and batteries for disposal or recycling can also be stored or transported. For maximum safety and protection we recommend the "Premium" variant. Here, E-glass fiber batt mats are used in combination with 20 included PyroBubbles cushions. The box is filled with the fire-extinguishing material PyroBubbles®, which forms a closed and thermally insulating layer around the fire source. The PyroBubbles provide an additional fire protection function and contribute to safety, especially when storing or transporting lithium batteries or lithium-ion cells.
ADR special provisions
The "Basic" variant contains no specific ADR special provisions. The "Advanced" and "Premium" variants, however, comply with ADR special provisions SV 376, SV 310. Transport under SV636 is of course also possible. These regulations are intended to optimize handling and transport of lithium batteries and to ensure safety throughout the transport chain, especially with regard to recycling and disposal.
THE FLEX-BOX series enables you to select the appropriate variant according to your individual requirements and always ensures the highest safety standards. Rely on our products to transport your lithium batteries safely and efficiently.
Future-oriented
Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, when misused, batteries can pose a significant risk during manufacture, storage, and transport. By purchasing these boxes, you secure yourself against larger financial damages from the start. International customers, including those in automotive and power supply sectors, rely on this proven technology.
In use for you
If you have any questions, please feel free to contact us. We look forward to hearing from you!
| ADR special provision: | SV 310, SV 376 |
|---|---|
| Applications areas: | Disposal, E-Bike batteries, Fire-retardant storage, Garden tool batteries, Garden tool batteries, Model building batteries, PowerTools, Power tool batteries, Prototypes, Recycling centers, Storage, Transport, Transport of batteries |
| Battery status: | Defective |
| Encoding: | 50H |
| Filling material: | E-Glass fiber needle mats, PyroBubbles®, Without filler material |
| Handling filling material: | Filling material for inserts, in pillow, without filler material |
| Included filler material: | without filler material |
| Internal dimensions (mm): | 2 660 x 1 660 x 590, 2 700 x 1 700 x 630 |
| Material: | Plastic |
| Material designation: | High-density polyethylene (HDPE) |
| Max. gross weight (kg): | 1 500 |
| Outer dimensions (mm): | 2 800 x 1 800 x 827 |
| Packaging group: | I |
| Packaging instruction according to ADR: | LP 903, LP 904, LP 905 |
| Packaging type: | Dangerous goods large-packages (LP) |
| Suitable for critically defective?: | No |
| Tipping weight (kg): | 300, 340 |
| Type: | Storage box |
| UN packaging code: | UN 50H/Y/mmyy/CZ/CIM 4025/GENIUS1/ 2700/1500 |
| Volume (l): | 2 900 |
| Volume (l): | > 600 |
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