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  Transport & Store Lithium-Ion Batteries Safely

  12/03 - 12/04: LionCare @ VdS BrandSchutzTage Cologne

Bauer TYPE LIP-F 400 Transport and storage container

for lithium-ion batteries / lithium-ion rechargeable batteries

€18,349.80 *

incl. VAT.
Please note: Notes on delivery time

Free shipping (Germany, mainland)!

Shippingtime: approx. 8 Wo.

  • TPBLIPF400

Questions about the article?
Our staff member Petra Fürbeck is happy to help you:
+49 (0) 7151 - 256 4817 or info@lion-care.com


1. Brief overview The TYPE LIP-F 400 is a robust transport and storage container made of... more
"Bauer transport and storage container TYPE LIP-F 400 for lithium-ion batteries / lithium-ion accumulators"
Empty weight: ca. 360 kg
Handling the filling material: without filling material
max. gross mass: 650 kg
Material name: Sheet steel (hot-dip galvanized)
Volume: 400 l
Packaging group: Packaging group I
Packaging instructions according to ADR: PI 903, PI 911
ADR special provision: SP 376
UN packaging code: 4A/X650/S/**/GB/6923
Areas of application: Outdoor storage, Safe transportation of critically defective lithium-ion batteries, fire-protected storage, stationary containment, Transport of rechargeable batteries, critically defective batteries, Automotive, Transportation, Storage
External dimensions: 1590 x 1040 x 850 mm
Filling material: Fire protection panels
Internal dimensions: 1330 x 780 x 400 mm
 

1. Brief overview

The TYPE LIP-F 400 is a robust transport and storage container made of high-quality, hot-dip galvanized sheet steel, specially developed for the safe handling of damaged, defective or critically defective lithium-ion batteries. The packaging meets the requirements of packaging group I and is approved in accordance with ADR packaging instructions P 903 and P 911. The container has been successfully tested and is suitable for the transportation of lithium-ion batteries up to a maximum of 14.7 kWh (PHEV batteries). This makes it ideal for automotive applications, transport logistics, recycling companies and stationary security areas.

 

2. Areas of application & operating conditions of the LIP-F 400

- Safe transportation of lithium-ion batteries, especially critically defective batteries.
- Suitable for use in automotive environments, workshops, waste disposal companies, recycling centers and for stationary quarantine storage.
- Approved for transportation in accordance with ADR-P 903 (new/used batteries) and ADR-P 911 (critically defective batteries).
- Can be used without filling material as fire protection panels and containment system are integrated.
- Installation on a level, well-ventilated surface. Protection from direct sunlight, radiant heat and rain.
- The container can be used flexibly in internal logistics processes thanks to the 4-sided accessible design.

 

3. Technical data

Basic data
- External dimensions (L×W×H): 1,590 × 1,040 × 850 mm
- Internal dimensions (L×W×H): 1,330 × 780 × 400 mm
- Volume: 400 l / 0.4 m³
- Empty weight: approx. 360 kg
- Permissible total weight: 650 kg
- Stackable: max. load 1,950 kg
- Underride height: 100 mm, can be driven under on four sides


Material & body

- Sturdy, hot-dip galvanized base frame
- Sheet steel hood with integrated fire protection panels (100 mm)
- Drip tray incl. 42 mm fire protection panel for collecting escaping electrolyte
- Bolted hood construction for a high level of safety

Handling elements & equipment
- 6 lashing points including 3 tension belts for securely fastening the batteries
- 4 crane eyes for lifting the hood
- 2 entry pockets on the hood for mechanical handling
- Lower frame can be retracted on 4 sides

 

4. Approvals & safety features

- Packaging group I (highest safety level)
- UN packaging code: 4A/X650/S//GB/6923
- ADR approval acc:
- P 903 (transportation of new/used batteries)
- P 911 (transportation of critically defective lithium-ion batteries)
- Special regulation SV 376
- Tested for max. 14.7 kWh PHEV batteries
- Fire protection:
- 100 mm thick fire protection panels, fire resistance class EI 90 in accordance with EN 13501-2
- 42 mm thick, non-combustible fire protection panel in the drip tray
- Integrated collection system for escaping electrolyte
- No filling material required

 

5. Notes on use & operation

- Before use: Check container, hood and closures for integrity.
- Use only by trained, instructed personnel.
- Pay attention to the condition of the batteries (especially in the case of damaged/critically defective modules).
- During transportation: Fully screw on the cover; only move using safe means of transport.
- Storage: Flat and well-ventilated surface, preferably covered; protect from heat.
- Properly dispose of contaminated or damaged components (electrolyte, fire residues).
- Repairs may only be carried out by authorized specialists or the manufacturer.

 

6. Options / variants / special equipment

- Standard color: RAL 5001 - green-blue
- Other colors on request
- Accessories:
- Lashing straps (3 as standard)
- Extended lashing systems
- Underride frame
- Other sizes/volumes and other models on request
- Special equipment for specific battery types or increased fire protection requirements possible

 

7. Conclusion / Recommendation

The TYPE LIP-F 400 is designed for the transportation and storage of defective or critically defective lithium-ion batteries. Tested fire protection panels, a robust steel construction, corresponding ADR approvals and other safety features support its suitability for applications in the automotive sector, in recycling companies and in hazardous goods logistics. The use without filling material, the 4-sided underride capability and the approved design enable efficient and safe use when handling lithium-ion batteries.

 

8. In use for you

If you have any questions, please do not hesitate to contact us. We look forward to exchanging ideas with you.

 

Empty weight: ca. 360 kg
Filling material supplied: without filling material
Type: Storage box
Material: Steel
Type of packaging: Dangerous goods packaging < 450 liters or < 400 kg net
Volume: 84 - 600 l
Coding: 4A
Handling the filling material: without filling material
Suitable for critically defective?: Yes
max. gross mass: 650 kg
Material name: Sheet steel (hot-dip galvanized)
Volume: 400 l
Packaging group: Packaging group I
Packaging instructions according to ADR: PI 903, PI 911
ADR special provision: SP 376
UN packaging code: 4A/X650/S/**/GB/6923
Areas of application: Outdoor storage, Safe transportation of critically defective lithium-ion batteries, fire-protected storage, stationary containment, Transport of rechargeable batteries, critically defective batteries, Automotive, Transportation, Storage
External dimensions: 1590 x 1040 x 850 mm
Filling material: Fire protection panels
Internal dimensions: 1330 x 780 x 400 mm
FAQ
Fragen & Antworten zum Artikel ... mehr
How many batteries can be transported in one container?

That depends on various factors that need to be considered:

  • size of the battery(ies)
  • condition (e.g. non-critical, defective, critically defective or prototype)
  • power

Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.

Find out more in our blog article:

https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen

Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.

Do the individual batteries / rechargeable batteries have to be separated by a layer, e.g. PyroBubbles or vermiculite cushions?

Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.

Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.

We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.

What is the difference between storage and transportation containers for lithium-ion batteries?

The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.

If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen

https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung

What do you need to bear in mind when transporting lithium-ion batteries?

The transportation of batteries is subject to ADR regulations.

The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.

What is the difference between metal and plastic containers?

Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.

Metal containers are required, for example, when dealing with critically defective batteries.

The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.

What must be considered when storing lithium-ion batteries?

To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.

It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.

For example, a suitable box could already be recognized as spatial separation.

A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610

Please also read our blog article on this topic:

https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung

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