Bauer transport and storage container TYPE SAP 800-1 for lithium-ion batteries / lithium-ion accumulators

The SAP 800-1 transport and storage container is ideal as a collection container for lithium-ion batteries for almost all conditions.

Size and capacity of the transport and storage container

The container has external dimensions of approx. 1200 x 1000 x 1235 mm (LxWxH). Inside the box, the dimensions are 1038 x 838 x 927 mm (LxWxH), which corresponds to a capacity of approx. 800 l. The tare weight of the transport container is approx. 175 kg. The maximum permissible total weight is 1415 kg. The container is double-coded as 11A and 4A packaging. The stable base frame can be retracted on 2 sides for industrial trucks. The container can be stacked 3 high. The box is a sturdy construction made of 2 mm sheet steel. The lid has a thickness of 2.5 mm.

Application and structure of the SAP 800-1 transport and storage container

Before each use, the integrity of the container and all components must be checked. Only trained and instructed personnel may be assigned to set up, store, move and transport the container. The transport and storage container must be filled with filler and batteries layer by layer until the maximum gross mass is reached. We offer two variants of filling material: Either vermiculite filler pillows or PyroBubbles filler pillows. If you wish to use your own filler, which you already have in stock at your company, the container can also be ordered without filler. The container can also be moved using 4 lifting eyes on the top frame. The lid support can be locked at an angle of 70°. The complete lid lock is 270°. One of the 4 lid supports is lockable.

Storage instructions

The storage of hazardous goods in defective and leaking transport containers is prohibited. The storage area must be set up on a level surface, well ventilated and under a roof. Care must be taken to ensure that the transport container is protected from the weather, direct sunlight and radiant heat.

Transport instructions

All legal regulations as well as any markings and labels must be observed during transportation. All handling and transportation of the container must be carried out using suitable and safe means. Before transportation, make sure that the hood is firmly attached to the base frame. Observe the instructions for labeling and marking specified in the ADR.

Repair and disposal

Damaged transport containers must not be reused. Repairs may only be carried out by specialists authorized by the manufacturer or by the manufacturer himself. Contaminated components must be disposed of properly in accordance with their contamination.

Certification and guidelines

Lithium batteries fall into dangerous goods class 9, which means that numerous specifications and guidelines must be observed when transporting lithium batteries.

Certified for packaging groups I, II and III

The SAP 600 container meets the requirements of packaging groups I, II and III, which means that substances with high, medium and low hazard potential may be transported in it. To achieve this classification, drop tests from 1.8 m must be passed. All packaging with the code "X" may be used for packaging groups I (II and III). The X-coding is also available in the context of double coding.

Suitable for transportation within the meaning of SV 376 of the ADR and packing instruction P 908

All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations according to their manual must comply with the provisions of Special Provision 376 (SV 376). This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage or have been identified as defective for safety reasons or could no longer be diagnosed prior to transportation. These cells must then be packed in accordance with packing instruction P 908. According to this directive, for example, it must be ensured that any electrolytes released are absorbed and a non-electrically conductive thermal insulation material must ensure that the environment is protected from dangerous heat generation.

For storage, transportation and recycling in accordance with SV 377 of the ADR and packaging instruction P 909

Special provision SV 377 regulates the transportation of lithium-ion cells or batteries and lithium-metal cells or batteries that are transported for disposal or recycling. Similar to packing instruction P 908, guidelines for packing group II must be observed in P 909. In addition, restrictions on the nominal energy and weight of the lithium-ion cells and batteries apply.

Prototype transports according to SV 310 of the ADR and packing instruction P 910

The special provision SV 310 regulates the transportation of prototypes of lithium-ion cells or batteries and lithium-metal cells or batteries. Packaging instruction P 910 then specifies requirements for packaging and the mass of dangerous goods, among other things.

Also ideal for the transportation of new lithium-ion batteries in accordance with P 903 and as a storage and quarantine box

As no filler is required, the container is also ideal as a quarantine container for defective batteries in order to isolate a possible fire from the outset. The transport container is also suitable for the regular shipping of new goods or undamaged lithium-ion batteries in accordance with packaging regulation P 903.

Please note: The "SAP" type containers must not be used for "critically" defective lithium-ion batteries as defined by SV 376 and P911.

Future-oriented

Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used incorrectly, batteries can pose a potential hazard during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start.

The manufacturer

Bauer GmbH is a globally active company that specializes in the development, production and sale of forklift attachments, environmental protection equipment and recycling and waste containers. With more than 280 employees, Bauer is one of the leading manufacturers in Europe. The company pursues a corporate philosophy that is tailored to individual customer needs and is characterized by innovation and environmental friendliness.

Bauer guarantees the highest safety and quality standards through the use of qualified employees and state-of-the-art production technologies. The company has been certified to DIN EN ISO 9001:2008 since 1993, which ensures the consistently high quality of products "made by Bauer". Production takes place exclusively at the Südlohn and Halberstadt plants.

In action for you

Please do not hesitate to contact us if you have any questions. We look forward to hearing from you!