Transport and storage container TYPE LIP-F 830 for lithium-ion batteries / lithium-ion rechargeable batteries

The transport container was developed for the safe transportation of critically defective lithium-ion batteries. In contrast to comparable metal boxes in packaging group I, no filling material is required here. This makes this container the ideal solution for in-house storage and transportation for all battery conditions. The container has been tested and meets the requirements of ADR/Packing Instruction LP 906 for max. 42.2 kWh BEV batteries. Please contact us if you have any questions.

Size and capacity of the battery transport container

The transport container has external dimensions of approx. 2180 x 1480 x 845 mm (LxWxH). Inside the box, the dimensions are 1840 x 1160 x 355 mm (LxWxH). The tare weight of the transport container is approx. 545 kg. The maximum permissible total weight is 1195 kg. It is also approved for use as large steel packaging. The stable base frame can be retracted on 4 sides for forklift trucks, the underride height is 100 mm. The container can be stacked up to a maximum load of 1950 kg. The packaging has been tested and meets the requirements of ADR/packaging instruction LP 906 for max. 42.2 kWh BEV batteries. Included is a drip tray incl. fire protection plate for collecting electrolyte. The hood is made of sheet steel with fire protection panels, it has 2 entry pockets and 4 crane eyes for lifting the hood. The transport container is also equipped with a positioning aid and collision protection.

Fire protection panels and fire protection plate

The fire protection panels are 100 mm thick and have a fire resistance class of EI 90 in accordance with EN 13501-2.

The fire protection panel consists of a non-combustible panel material with a thickness of 42 mm.

Use of the LIP-F 830 transport and storage container

the integrity of the container and all components must be checked before each use. Only trained and instructed personnel may be entrusted with the installation, storage, relocation and transportation. Depending on the battery (design, energy content, condition, etc.), the distances between the battery and the container walls may need to be adjusted. A forklift must be used to lift the cover from the base plate. Access lugs for lifting are located on the lid of the container. The lithium-ion batteries are secured to the base plate using the straps provided.

Storage instructions

The storage of hazardous goods in defective and leaking transport containers is prohibited. The storage area must be set up on a level surface, well ventilated and under a roof. Care must be taken to ensure that the transport container is protected from the weather, direct sunlight and radiant heat.

Transport instructions

All legal regulations and any markings and labels must be observed during transportation. All handling and transportation of the container must be carried out using suitable and safe means. Before transportation, make sure that the cover is firmly attached to the base frame.

Repair and disposal

Damaged transport containers must not be reused. Repairs may only be carried out by specialists authorized by the manufacturer or by the manufacturer himself. Contaminated components must be disposed of properly in accordance with their contamination.

Individual color design possible

In this version, the container is finished in the color RAL 5012 light blue. Other colors are available on request. Please contact us if required.

Certification and guidelines

Lithium batteries fall into dangerous goods class 9, which means that numerous specifications and guidelines must be observed when transporting lithium batteries. The transport box has been specially designed for the strictest safety regulations.

Certified for packaging group I

The LIP-F 830 container meets the requirements of packaging group I, which means that substances with a high hazard potential may be transported in it. To achieve this classification, many test requirements must be met. These include, for example, various drop tests from a height of 1.8 m. All packaging with the code "X" may be used for packaging groups I (II and III).

Meets the guidelines of ADR / packaging instruction LP 906

All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations according to their manual must comply with the provisions of this special provision. This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage or have been identified as defective for safety reasons or could no longer be diagnosed prior to transportation. If it is determined that the lithium-ion cells or batteries could be prone to rapid decomposition, dangerous reaction, flame generation, dangerous heat generation or dangerous emission of toxic, corrosive or flammable gases or vapors under normal transport conditions, these defective cells must then be transported in accordance with packing instruction P 911 or LP 906. These packaging guidelines in turn prescribe packaging group I.

During a possible damage to the lithium-ion battery, the surface of the package must never exceed 100°C. Only short-term temperature peaks of up to 100°C are permitted. Only short-term temperature peaks of up to 200°C are permitted. No flames may form outside the package and no splinters may escape from the package. Furthermore, the structure of the package must be maintained at all times and a gas management system must ensure pressure relief inside.

If you would like to use the container for the transport case "critically defective" in accordance with LP 906, please contact us to obtain the corresponding procedure specification for this transport case: info@lion-care.com or +49 7151 256 4811 .

Also ideal for transporting as-new lithium-ion batteries in accordance with LP 903 and as a storage and quarantine box

As no filler is required, the container is also ideal as a quarantine container for defective batteries in order to isolate a possible fire from the outset. Thanks to the hazardous goods approval, the critically defective battery can be transported away directly. In addition to critically defective batteries, the transport container is also suitable for the regular shipment of new goods in accordance with packaging regulation LP 903.

Future-oriented

Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential hazard during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start.

In use for you

If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!