BUNCKER Pro Line Heavy L transport and storage container for lithium-ion batteries / lithium-ion rechargeable batteries

Lithium batteries are used in a wide range of applications and are becoming increasingly popular due to their high energy density and long life. However, it is important to note that while lithium batteries are generally safe when used properly, they do pose some risks, including the risk of thermal runaway.

Given the potential hazards posed by lithium batteries, safe and certified packaging is essential for transportation, storage and handling. BUNCKER® has developed a patented packaging solution to mitigate the risks and provide protection in the event of a thermal runaway or other incident. The patented fireproof, insulating and filtering material, known as "Altilium", and the mechanisms for controlled containment and venting of gases aim to contain thermal runaway that can occur with lithium batteries. As BUNCKER® can protect both non-critical and critical lithium batteries, these systems offer a versatile solution.

The transportation of critical lithium-ion batteries in particular continues to pose a major challenge. The storage and transport container was developed for the safe transportation of critically defective lithium-ion batteries. In contrast to comparable metal boxes in packaging group I, no filling material is required here. This makes this container the ideal solution for in-house storage and transportation for all battery conditions. The container has been tested and meets the requirements of ADR/Packaging Instruction LP 906. Please contact us if you have any questions.

Size and capacity of the battery transport container - Approved for lithium-ion batteries up to 90 kWh.

The transport container has external dimensions of approx. 2000 x 1200 x 950 mm (LxWxH). Inside the box, the dimensions are 1720 x 880 x 550 mm (LxWxH), which corresponds to a capacity of around 830 liters. It is also approved in accordance with packaging group I as large steel packaging (LP). The stable base frame can be retracted on 4 sides for forklift trucks. The tare weight of the transport container is approx. 536 kg. The maximum permissible capacity is approx. 700 kg, which corresponds to a permissible total weight of 1236 kg. With size L, it is permissible to transport lithium-ion batteries up to 90 kWh. Please contact us for approval if the container is to be used for this purpose: info@lion-care.com or +49 7151 256 4811.

Using the BUNCKER® Pro Line Heavy L transport and storage container

To load the container, first open the side panels and release the clamps. The hood can then be lifted with a forklift. The batteries can then be placed on the base plate for loading. There is a non-conductive mat on the plate. The batteries themselves can be secured with tension belts. The cover can then simply be put back on, the clamps closed and the side panels folded down. Please refer to the instruction video in the "Downloads" tab.

The container can also be stacked during storage to make the most efficient use of space.

Contents of the UN certification

UN certification is an important aspect of BUNCKER® as it indicates that the packaging meets the safety standards set by the United Nations for the transportation of dangerous goods. This certification ensures that the product has passed a fire, spill and drop test as well as a worst case assessment to ensure that it effectively contains and prevents the hazards associated with lithium batteries. The tests and evaluations prove that BUNCKER® can contain thermal runaway.

If defective or damaged batteries need to be packaged, UN approval based on drop and stack tests alone is not sufficient For shipment in accordance with P911/LP906, additional certification is required to confirm that the packaging meets the following parameters:

• Withstand a worst case scenario fire test
• No development of leaks
• The container has a well-functioning gas management system
• There must be a high level of heat resistance

These criteria must be met based on the stated maximum tested kWh of the lithium-ion batteries.

Therefore, always request the P911/LP906 transport approval certificates confirming the approved type of packing instruction, how to secure the batteries against shifting, how to make the crate fireproof and the consumption limits in kg and kWh for road (ADR), rail (RID) and sea (IMDG) transport.

A copy of these certificates should be included with the packaging during transportation.

A safe system thanks to the patented Altilium insulation material®

The BUNCKER® Pro Line HEAVY is fully equipped with our patented Fibercon Altilium® CP Blanket (FACB). This innovative product has the potential to filter toxic HF gases. In addition, the FACB has non-flammable, fire-resistant and insulating properties.

BUNCKER® an environmentally friendly solution with convincing advantages

BUNCKER® packaging is known for its environmentally friendly and sustainable properties as well as its long service life, low total cost of ownership and robustness

Environmentally friendly and sustainable

When developing BUNCKER® packaging, particular emphasis was placed on environmental friendliness. They are made from environmentally friendly materials that minimize the impact on the environment. In addition, BUNCKER® packaging is often designed to be easily recycled, reducing waste and promoting a circular economy.

Long life

BUNCKER® packaging is designed for a long service life. They are designed and manufactured with durable materials to ensure they can withstand the rigors of transportation, handling and storage. Thanks to their long service life, BUNCKER® packaging helps to reduce the need for replacement and waste.

Low total cost of ownership

BUNCKER® packaging offers cost benefits throughout its lifetime. While the initial investment may be higher compared to less durable alternatives, the longevity of BUNCKER® packaging means that it needs to be replaced less frequently. BUNCKER® can be operated by one person and no internal packaging is required. This reduces the overall costs associated with packaging procurement, storage, transportation, handling, waste management and cleaning costs.

Robustness

BUNCKER® packaging is designed to be robust and resistant to damage. They are designed to effectively protect the contents during transportation and storage and reduce the risk of product damage or spoilage. The robustness of BUNCKER® packaging contributes to its long life and overall cost savings.

Low environmental impact

In the event of a fire, it is important to prioritize the safety of human life and property. While water is often used as a firefighting agent due to its availability and effectiveness in extinguishing fires, this is an alternative firefighting method that can minimize the impact on the environment

Transportation instructions

All legal regulations and any markings and labels must be observed during transportation. All handling and transportation of the container must be carried out using suitable and safe means. Before transportation, make sure that the cover is firmly attached to the base frame.

Repair and disposal

Damaged transport containers must not be reused. Repairs may only be carried out by specialists authorized by the manufacturer or by the manufacturer himself. Contaminated components must be disposed of properly in accordance with their contamination.

Certification and guidelines

Lithium batteries fall into dangerous goods class 9, which means that numerous specifications and guidelines must be observed when transporting lithium batteries. The transport box has been specially designed to meet the strictest safety regulations.

Certified for packaging group I

The Pro Line Heavy container meets the requirements of packaging group I, which means that substances with a high hazard potential may be transported in it. To achieve this classification, the boxes must withstand drop tests from a height of 1.8 m. All packaging with the code "X" may be used for packaging groups I (II and III).

Meets the guidelines of ADR / packaging instruction LP 906

All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations according to their manual must comply with the provisions of this special provision. This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage or have been identified as defective for safety reasons or could no longer be diagnosed prior to transportation. If it is determined that the lithium-ion cells or batteries could be prone to rapid decomposition, dangerous reaction, flame generation, dangerous heat generation or dangerous emission of toxic, corrosive or flammable gases or vapors under normal transport conditions, these defective cells must then be transported in accordance with packing instruction P 911 or LP 906. These packaging guidelines in turn prescribe packaging group I.

Additional testing requirements also apply: During a possible accident involving the lithium-ion battery, the surface of the package must never exceed 100°C. Only short-term temperature peaks of up to 200°C are permitted. No flames may form outside the package and no splinters may escape from the package. Furthermore, the structure of the package must be maintained at all times and a gas management system must ensure pressure relief inside. Compliance with the test requirements must be verified by real fire tests

If you would like to use the container for the transport case "critically defective" according to LP 906, please contact us to obtain the corresponding approval for this transport case: info@lion-care.com or +49 7151 256 4811 .

Future-oriented

Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used incorrectly, batteries can pose a potential hazard during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start.

About BUNCKER®

BUNCKER® addresses the lack of awareness and knowledge about the safe handling of lithium batteries. BUNCKER® recognizes that the regulations are complex and difficult for the user to understand and that existing solutions are not necessarily user-friendly.

BUNCKER® strives to develop solutions that improve safety and simplify the handling of lithium batteries. This includes the development of user-friendly educational material, safety guidelines, environmentally friendly solutions or innovative tools and technologies for safe lithium battery management.

BUNCKER® made in Holland benefits from the country's strong focus on innovation and sustainability. The Netherlands is at the forefront of sustainable development and offers a favorable environment for companies working on innovative solutions.

BUNCKER®, Berlin Packaging Dangerous Goods in cooperation with Lithium Safety Solutions & VDL Staalservice

In action for you

If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!