NEFAB transport container 1208RP for lithium-ion batteries / lithium-ion rechargeable batteries

The NEFAB transport packaging is standard packaging for lithium-ion batteries and is specially designed for the safe and efficient transportation of used batteries, urgent shipments, prototypes, batteries for recycling or batteries for second-life applications.

Size and capacity of the battery transport container

The plywood transport container has external dimensions of approx. 1215 x 815 x 487 mm (LxWxH). Inside the box, the dimensions are 1164 x 764 x 275 mm (LxWxH). The entire internal volume can be used, i.e. 1164 x 764 x 275 mm. The tare weight of the transport container is approx. 30 kg. The maximum permissible total weight is 430 kg. The base frame can be retracted on 4 sides for industrial trucks. The container can be stacked up to a maximum load of 2362 kg (static). The dynamic load is 1312 kg.

Difference between static and dynamic stacking

With static stacking, goods are stacked on top of each other permanently and unchanged. The arrangement remains constant and there is no movement or reorganization during storage.

With dynamic stacking, on the other hand, the stacked goods are regularly moved, rearranged or removed.

Durable, foldable box for up to 100 cycles

The box is a reusable plywood box. The lid and pallet are made of plastic. When the box is not in use, it is foldable and can be easily stored. Experience has shown that the packaging can be used for approx. 100 cycles, depending on the application.

Use of the NEFAB 1208RP transport container

The lid must be secured with 2+2 25 mm/800 daN tension belts with a clamp lock. The battery is secured to the pallet with the same straps. The straps are not included in the scope of delivery, but can be ordered from the accessories.

The integrity of the container and all components must be checked before each use. Only trained and instructed personnel may be entrusted with the installation, storage, relocation and transportation.

Certified for packaging group I

The 1208RP transport container meets the requirements of packaging group I, which means that substances with a high hazard potential may be transported in it. To achieve this classification, the packaging must be type-tested and have withstood a drop height of 1.8 m. All packaging with the code "X" may be used for packaging groups I (II and III). Please note: certification for dangerous goods of packaging group I is only given if the box is closed with 25 mm/800 daN tension belts! When closed with plastic straps, the box is only approved for packaging group II! Please contact us if you have any questions!

Suitable for lithium batteries in green and yellow condition --> Accessories are required for "yellow" condition

This transport container can be used for the ADR-compliant transportation of new (green) batteries in accordance with packaging instruction LP 903. An individual inner packaging set for yellow status is required for transporting defective, prototype or end-of-life batteries (yellow). Please contact us if you would like to use the packaging for this! info@lion-care.com , or +49 7151 256 4811 or +49 7151 256 4817.

Suitable for transportation in accordance with SV 376 of the ADR and packaging instruction LP 904

All lithium-ion cells or batteries and lithium-metal cells or batteries that have been damaged and no longer comply with the applicable regulations according to their manual must comply with the provisions of Special Provision 376 (SV 376). This applies, for example, to cells that have leaked or degassed, have suffered external or mechanical damage or have been identified as defective for safety reasons or could no longer be diagnosed prior to transportation. These cells must then be packed in accordance with packing instruction LP 904. According to this directive, for example, it must be ensured that any electrolytes released are absorbed and a non-electrically conductive thermal insulation material must ensure that the environment is protected from dangerous heat development.

Prototype transports according to SV 310 of the ADR and the packaging instruction LP 905

The special provision SV 310 regulates the transportation of prototypes of lithium-ion cells or batteries and lithium-metal cells or batteries. Packing instruction LP 905 then specifies, among other things, requirements for packaging and the mass of dangerous goods.

Transport instructions

All legal regulations as well as any markings and labels must be observed during transportation. All handling operations and transportation of the container must be carried out using suitable and safe means. Before transportation, make sure that the cover is firmly attached to the base frame.

Repair and disposal

Damaged transport containers must not be reused. Repairs may only be carried out by specialists authorized by the manufacturer or by the manufacturer himself. Contaminated components must be disposed of properly in accordance with their contamination.

Certification and guidelines

Lithium batteries fall into dangerous goods class 9. Numerous specifications and guidelines must therefore be observed when transporting lithium batteries.

Future-oriented

Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential hazard during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start.

In use for you

If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!