Telephone consultation: +497151 - 2564811

  Transport & Store Lithium-Ion Batteries Safely

  Customized solutions for every need

ZARGES K 470 - Battery Safe Universal XL Premium, transport box incl. CIRRUX cushion

for lithium-ion batteries

€2,136.05 *

incl. VAT.
Please note: Notes on delivery time

Free shipping (Germany, mainland)!

Shippingtime: approx. 1-2 wo.

  • ZARVG2K47UXL

Questions about the article?
Our staff member Petra Fürbeck is happy to help you:
+49 (0) 7151 - 256 4817 or info@lion-care.com

ZARGES K 470 - Battery Safe Universal XL Premium Fireproof transport and storage box for... more
"ZARGES K 470 - Battery Safe Universal XL Premium / Battery box / Lithium-ion batteries incl. CIRRUX cushion"
max. gross weight (kg): 71
Handling filling material: in cushions
Empty weight (kg): 25,3
Material designation: Aluminum
Packaging group: I, II
Packaging instructions according to ADR: P 908, P 909, P 910, P 911
ADR special regulation: SV 310, SV 376, SV 377
Areas of application: Prototypes, Garden tool batteries, Power tool batteries, defective lithium-ion batteries, critically defective lithium-ion batteries, E-bike batteries, Model batteries
External dimensions (mm): 740 x 510 x 410
Filling material: textured glass fibers
Internal dimensions (mm): 515 x 285 x 215
 

ZARGES K 470 - Battery Safe Universal XL Premium

Fireproof transport and storage box for lithium-ion batteries


1. Product overview

The ZARGES K 470 Battery Safe Universal XL Premium is a fireproof transport and storage box for lithium-ion batteries, including defective and critically defective batteries. The box is approved as tested hazardous goods packaging and offers a flexible, reusable safety concept for the transportation, storage and recycling of lithium batteries.

 

2. Areas of use & application

  • Storage and transportation of lithium-ion and lithium-metal batteries
  • Suitable for intact, damaged, defective and critically defective batteries
  • Used for e-bikes, power tools, hand tools, model making, consumer electronics
  • Also suitable for prototype transportation, disposal and recycling in accordance with ADR

 

3. Technical data - Battery Safe Universal XL Premium

  • External dimensions (L×W×H): 740 × 510 × 410 mm
  • Usable dimensions inside (L×W×H): 515 × 285 × 215 mm
  • Volume: approx. 42 liters
  • Empty weight: 25.3 kg
  • Max. Gross weight (hazardous goods approval): 71 kg
  • Max. Energy density: 3.5 kWh
  • Material: Aluminum
  • Temperature range: -40 °C to +80 °C
  • Stackable thanks to aluminum stacking corners
  • Warranty: 10-year manufacturer's warranty (ZARGES)

 

4. Fire protection & safety concept

  • Fire-resistant, one-piece interior to prevent operating errors
  • Non-flammable, non-electrically conductive padding and absorbent material made of textured glass fibers (CIRRUX)
  • Absorption of escaping electrolytes in the event of an incident
  • Intumescent fabric with foaming effect when exposed to heat
  • Maximum external temperature < 100 °C in the event of an accident
  • No escape of flames or splinters
  • Additional heat protection panels for optimized thermal protection

 

5. Approvals, tests & standards

  • Approved dangerous goods packaging for:
    - UN 3480 / UN 3481 (lithium-ion batteries)
    - UN 3090 / UN 3091 (lithium metal batteries)
  • Suitable according to:
    - ADR special provision SV 376
    - Packaging instructions P 908 and P 911
    - SV 377 / P 909 (disposal & recycling)
    - SV 310 / P 910 (Prototype transportation)
  • Real fire tests with lithium batteries passed up to 3,500 Wh
  • For critically defective batteries, the BAM specification must be observed

 

6. Mechanical protection & handling

  • Effective protection against mechanical impacts and shocks
  • CIRRUX padding absorbs drop and impact energy
  • Spring drop handles for ergonomic handling
  • Comfort fasteners for secure closure
  • All-round beading for additional stability

 

7. Variants & delimitation

 

ZARGES K470 Battery Safe Classic

ZARGES K470 Battery Safe Universal Premium

ZARGES K470 Battery Safe Universal XL Premium

Area of application

Larger, but not quite as powerful Li-ion batteries (especially e-bike batteries)

Flexible use, well suited for powerful batteries

Can be used well for powerful batteries and prototypes

Approval for critically defective batteries

Yes, up to max. 0.8 kWh capacity, specification must be observed!

Yes, up to max. 1.3 kWh capacity, specification must be observed!

Yes, up to max. 3.5 kWh capacity, specification must be observed!

Interior layout

3 compartments, specially designed for e-bike batteries

Flexible interior use

Flexible interior use

External dimensions
(LxWxH in mm)

600 x 600 x 250

600 x 400 x 250

740 x 510 x 410

Safety concept

Cover film with Cirrux cushion

Cover film with Cirrux cushion, additional pebble plates with metal lining for higher nominal energies

Cover film with Cirrux cushion, additional pebble plates with metal lining for higher nominal energies

maximum gross weight (hazardous goods approval)

65 kg

65 kg

71 kg

Empty weight

11.5 kg

11.5 kg

25.3 kg

Warranty

10-year ZARGES manufacturer's warranty

10 years ZARGES manufacturer's warranty

10 years ZARGES manufacturer's warranty

 

8. Conclusion

The ZARGES K 470 Battery Safe Universal XL Premium is a professional solution for the safe storage and transportation of lithium-ion batteries, even in critical condition. With tested hazardous goods approval, comprehensive fire protection, mechanical safety and high flexibility, the box is suitable for companies, workshops, logistics, recycling and demanding private applications.

 

9. In use for you

If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!

 

 

max. gross weight (kg): 71
Filling material supplied: Glass fiber cushion (filling cushion)
Type: Transport box, Storage box
Suitable for critically defective?: Yes
Handling filling material: in cushions
Volume (l): 0 - 84
Empty weight (kg): 25,3
Material: Aluminum
Material designation: Aluminum
Packaging group: I, II
Packaging instructions according to ADR: P 908, P 909, P 910, P 911
ADR special regulation: SV 310, SV 376, SV 377
Areas of application: Prototypes, Garden tool batteries, Power tool batteries, defective lithium-ion batteries, critically defective lithium-ion batteries, E-bike batteries, Model batteries
External dimensions (mm): 740 x 510 x 410
Filling material: textured glass fibers
Internal dimensions (mm): 515 x 285 x 215
Product video ZARGES K470 AkkuSafe Universal more

Product video ZARGES K470 AkkuSafe Universal

FAQ
Fragen & Antworten zum Artikel ... mehr
How many batteries can be transported in one container?

That depends on various factors that need to be considered:

  • size of the battery(ies)
  • condition (e.g. non-critical, defective, critically defective or prototype)
  • power

Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.

Find out more in our blog article:

https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen

Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.

Do the individual batteries / rechargeable batteries have to be separated by a layer, e.g. PyroBubbles or vermiculite cushions?

Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.

Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.

We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.

What is the difference between storage and transportation containers for lithium-ion batteries?

The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.

If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen

https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung

What do you need to bear in mind when transporting lithium-ion batteries?

The transportation of batteries is subject to ADR regulations.

The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.

What is the difference between metal and plastic containers?

Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.

Metal containers are required, for example, when dealing with critically defective batteries.

The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.

What must be considered when storing lithium-ion batteries?

To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.

It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.

For example, a suitable box could already be recognized as spatial separation.

A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610

Please also read our blog article on this topic:

https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung

Last viewed