GENIUS FLEX-BOX 240 foldable storage & transport box
- Article no: GENVG2J240S
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| Handling the filling material: | Filling material around inserts, without filling material, Filling material in cushions |
| Empty weight: | 34 or 38 kg |
| max. gross mass: | 438 kg |
| Type: | Storage box |
| Material: | high-density polyethylene (HDPE) |
| Volume: | 240 liters |
| Packaging group: | Packaging group II |
| Packaging instructions according to ADR: | PI 903, PI 908, PI 909, PI 910 |
| ADR special provision: | SP 310, SP 376, SP 377 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Areas of application: | Automotive, defective batteries, Transportation of EOL lithium-ion batteries, loose cells, Power tool batteries, Garden tool batteries, Prototypes, Model batteries, E-bike batteries, Recycling centers, Waste disposal, Transport of rechargeable batteries, fire-protected storage, Transportation, Storage |
| External dimensions: | 1140 x 595 x 635 mm |
| Filling material: | without filling material, E-glass fiber needle mats, PyroBubbles® |
| Internal dimensions: | 1060 x 515 x 443 mm |
The GENIUS FLEX-BOX 240 foldable storage and transport container presented here offers an ideal solution for users looking for a reliable method of safely transporting or storing lithium batteries/lithium-ion batteries in accordance with the latest standards.
The properties, packaging instructions, approvals and ADR special regulations differ depending on the variant selected.
Size and capacity of the storage and transport container
The foldable GENIUS FLEX-BOX 240 storage & transport box has a volume of 240 liters and can hold a payload of 400 kg. The empty weight is 38 kg.
Compact external dimensions
The FLEX-BOX 240 has external dimensions of 1140 x 595 x 635 mm and internal dimensions of 1060 x 515 x 443 mm (length x width x height). The container is made of high-density polyethylene (HDPE).
Certification and guidelines
Lithium batteries fall into dangerous goods class 9, which means that the goods pose a risk to the environment during transportation that should not be underestimated. Numerous specifications and guidelines must therefore be complied with when transporting lithium batteries.
Certified for packaging group II
The containers in the FLEX-BOX series meet the requirements of packaging group II, which means that substances with a medium hazard potential may be transported in them. To achieve this classification, drop tests from 1.2 m must be passed.
Different properties and filling materials
Height of the folded box
The "Basic" version impresses with a folded height of 276 mm, which enables compact and space-saving storage. The "Advanced" and Premium versions impress with a folded height of 420 mm.
E-glass fiber needle mats and PyroBubbles provide additional protection
The Advanced version protects the contents from shocks and vibrations with E-glass fiber needle mats. This filler is non-flammable and non-electrically conductive. The "Premium" version is available for the highest safety requirements.
Filling material and safety features
No additional filling material is required for the "Basic" version. This option is ideal for transporting undamaged and non-defective batteries that do not require any special filling material in accordance with packaging regulation P 903. For increased safety, we recommend the "Advanced" variant, which is equipped with e-fiberglass needle mats. The Advanced variant can also be used to store or transport damaged and defective batteries, prototypes and rechargeable batteries for disposal or recycling. For maximum safety and protection, we recommend the "Premium" version. Here, e-fiberglass needle mats are used in combination with PyroBubbles cushions. The box is filled with the fire retardant PyroBubbles®, which forms a closed and thermally insulating layer around a fire source. The PyroBubbles provide an additional fire protection function and contribute to safety, especially when storing or transporting lithium batteries or lithium-ion batteries.
ADR special regulations
The "Basic" variant does not contain any specific ADR special regulations. The "Advanced" and "Premium" variants, on the other hand, comply with the ADR special regulations SV 376, SV377, SV 310. Transport in accordance with SV636 is of course also possible. These regulations are designed to optimize the handling and transport of lithium batteries and to ensure safety throughout the entire transport chain, especially with regard to recycling and disposal.
THE FLEX-BOX series allows you to select the most suitable variant according to your individual requirements and always guarantee the highest safety standards. Rely on our products to transport your lithium batteries safely and efficiently.
Direct comparison of the variants
| Variant 1 Basic | Variant 2 Advanced | Variant 3 Premium | |
|---|---|---|---|
| Volume / max. payload | 240 l / 400 kg | 240 l / 400 kg | 240 l / 400 kg |
| External dimensions in mm | 1140 x 595 x 635 | 1140 x 595 x 635 | 1140 x 595 x 635 |
| Internal dimensions in mm | 1060 x 515 x 443 | 1060 x 515 x 443 | 1060 x 515 x 443 |
| Empty weight / TARE | 38 kg | 38 kg | 38 kg |
| Material | HDPE rigid plastic | HDPE rigid plastic | HDPE rigid plastic |
| Foldable | Yes | Yes | Yes |
| Height folded | 276 mm | 420 mm | 420 mm |
| Filling material | not necessary | E-glass fiber needle mats | E-glass fiber needle mats incl. PyroBubbles cushion |
| Active fire retardant with filter effect | No | No | PyroBubbles cushion with filter effect for higher protection |
| Areas of application | Storage & transportation of lithium-ion batteries 3480, 3481 | Storage & transportation of lithium-ion batteries 3480, 3481 | Storage & transportation of lithium-ion batteries 3480, 3481 |
| Approved for the following battery types | For undamaged and non-defective batteries | For damaged and defective batteries, prototypes & for disposal or recycling | For damaged and defective batteries, prototypes & for disposal or recycling |
| UN packaging code | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Type approval | Packing group II | Packing group II | Packing group II |
| Packaging instructions | P903 | P903, P908, P909, P910 | P903, P908, P909, P910 |
| ADR special regulations | _ | SV 310, SV376, SV377, SV636 | SV 310, SV376, SV377, SV636 |
| Stackability | Yes | Yes | Yes |
| Additional tension belts | 2 pcs | 2 pcs | 2 pcs |
| Can be driven under (pallet truck) | Yes | Yes | Yes |
Future-oriented
Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential risk during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.
In use for you
If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!
| Suitable for critically defective?: | No |
| Volume: | 84 - 600 l |
| Handling the filling material: | Filling material around inserts, without filling material, Filling material in cushions |
| Empty weight: | 34 or 38 kg |
| max. gross mass: | 438 kg |
| Type: | Storage box |
| Material: | Plastic |
| Type of packaging: | Dangerous goods packaging < 450 liters or < 400 kg net |
| Filling material supplied: | without filling material |
| Coding: | 4H2 |
| Material: | high-density polyethylene (HDPE) |
| Volume: | 240 liters |
| Packaging group: | Packaging group II |
| Packaging instructions according to ADR: | PI 903, PI 908, PI 909, PI 910 |
| ADR special provision: | SP 310, SP 376, SP 377 |
| UN packaging code: | UN 4H2/Y438/S/yy/CZ/CIM7523/SÖHGEN |
| Areas of application: | Automotive, defective batteries, Transportation of EOL lithium-ion batteries, loose cells, Power tool batteries, Garden tool batteries, Prototypes, Model batteries, E-bike batteries, Recycling centers, Waste disposal, Transport of rechargeable batteries, fire-protected storage, Transportation, Storage |
| External dimensions: | 1140 x 595 x 635 mm |
| Filling material: | without filling material, E-glass fiber needle mats, PyroBubbles® |
| Internal dimensions: | 1060 x 515 x 443 mm |
That depends on various factors that need to be considered:
- size of the battery(ies)
- condition (e.g. non-critical, defective, critically defective or prototype)
- power
Transport boxes are available in many different sizes and specifications. The packaging group for which the box is suitable is indicated for each product.
Find out more in our blog article:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
Even if the batteries are not critical, remember to protect them from shocks and to order appropriate filling material if it is not already included in the box.
Yes. Should a battery reach a critical state and cause a fire, separating the batteries will prevent the fire from spreading and multiplying.
Generally, the insulation and protection material should line all sides of the container. The batteries are stored between individual layers.
We also have containers in our program that already have the protective material integrated into the outer wall. No further protective layer is necessary here.
The technical principles for storage and transportation solutions are very similar. The transport boxes are also subjected to extensive tests in accordance with ADR (drop test, fire test, etc.) to confirm compliance with the ADR regulations. The packaging regulations are extensive and regulated by law.
There are currently no comparable regulations for storage. Nevertheless, manufacturers of storage boxes regularly carry out appropriate tests.
The right container depends on the type and size of the battery to be shipped or stored.
If you want to learn more about battery storage and transportation, you will find the answers in our blog articles:
https://www.lion-care.com/aktuelles/blog/transportvorschriften-regeln-und-sicherheitsmassnahmen
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
The transportation of batteries is subject to ADR regulations.
The number, size and weight, energy density and condition of the batteries are crucial parameters for finding a suitable transport container for lithium-ion batteries. The selection process is complex and should be carried out by appropriately trained personnel. We have a trained hazardous materials officer on our team. Please feel free to contact us.
Plastic containers are cheaper but not as durable as metal containers. They are suitable, for example, for non-critical batteries, defective batteries, prototypes and end-of-life batteries. They can be used for both storage and transportation.
Metal containers are required, for example, when dealing with critically defective batteries.
The exact packaging instructions for these cases can be found in the ADR or by consulting a certified hazardous materials specialist.
To date, there are no legal requirements for the storage of lithium-ion batteries, which does not mean that they should be stored without suitable protective measures.
It is best to check with your insurer to find out which measures they recognize as suitable in the event of a claim.
For example, a suitable box could already be recognized as spatial separation.
A rough overview can be found in this VDS publication from the GDV:
https://shop. vds.de/download/vds-3103/ccb1d439-ad9d-47cb-a2b1-ace23e155610
Please also read our blog article on this topic:
https://www.lion-care.com/aktuelles/blog/lithium-ionen-akkus-sicherer-umgang-und-richtige-lagerung
