- Article no: GENVG2J625S
Our employee Ingo Jüstel will be happy to assist you:
+49 7151 - 2564811 or info@lion-care.com
max. gross mass: | 656 kg |
Empty weight: | 56 kg |
Handling the filling material: | Filling material around inserts, without filling material, Filling material in cushions |
Material: | high-density polyethylene (HDPE) |
Volume: | 625 liters |
Packaging group: | Packaging group II |
Packaging instructions according to ADR: | LP 903, LP 904, LP 905 |
ADR special provision: | SP 310, SP 376, SP 377 |
UN packaging code: | UN 50H/X/mmyy/CZ/CIM10323/SÖHGEN 1181/656 |
Areas of application: | defective batteries, Transportation of EOL lithium-ion batteries, Waste disposal, fire-protected storage, Transport of rechargeable batteries, loose cells, E-bike batteries, Model batteries, Garden tool batteries, Prototypes, Garden tool batteries, Power tool batteries, PowerTools, Recycling centers, Transportation, Storage |
External dimensions: | 1200 x 800 x 923 mm |
Filling material: | without filling material, E-glass fiber needle mats, PyroBubbles® |
Internal dimensions: | 1134 x 734 x 752 mm |
The GENIUS FLEX-BOX 625 foldable storage and transport container presented here offers an ideal solution for users looking for a reliable method of safely transporting or storing lithium batteries/lithium-ion batteries in accordance with the latest standards.
The properties, packaging instructions, approvals and ADR special regulations differ depending on the variant selected.
Size and capacity of the storage and transport container
The foldable GENIUS FLEX-BOX 625 storage & transport box has a volume of 625 liters and can hold a payload of 600 kg. The empty weight is 56 kg.
Compact external dimensions
The FLEX-BOX 625 has external dimensions of 1200 x 800 x 923 mm and internal dimensions of 1134 x 734 x 752 mm (length x width x height). The container is made of high-density polyethylene (HDPE).
Certification and guidelines
Lithium batteries fall into dangerous goods class 9, which means that the goods pose a risk to the environment during transportation that should not be underestimated. Numerous specifications and guidelines must therefore be complied with when transporting lithium batteries.
Certified for packaging group II
The containers in the FLEX-BOX series meet the requirements of packaging group II, which means that substances with a medium hazard potential may be transported in them. To achieve this classification, drop tests from 1.2 m must be passed.
Different properties and filling materials
Height of the folded box
The "Basic" version impresses with a folded height of 260 mm, which enables compact and space-saving storage. The "Advanced" and Premium versions impress with a folded height of 404 mm.
E-glass fiber needle mats and PyroBubbles provide additional protection
The Advanced version protects the contents from impacts and shocks with E-glass fiber needle mats. This filler is non-flammable and non-electrically conductive. The "Premium" version is available for the highest safety requirements.
Filling material and safety features
No additional filling material is required for the "Basic" version. This option is ideal for transporting undamaged and non-defective batteries that do not require any special filling material. For increased safety, we recommend the "Advanced" variant, which is equipped with e-fiberglass needle mats. The Advanced variant can also be used to store or transport damaged and defective batteries, prototypes and rechargeable batteries for disposal or recycling. For maximum safety and protection, we recommend the "Premium" version. Here, e-fiberglass needle mats are used in combination with PyroBubbles cushions. The box is filled with the fire retardant PyroBubbles®, which forms a closed and thermally insulating layer around a fire source. The PyroBubbles provide an additional fire protection function and contribute to safety, especially when storing or transporting lithium batteries or lithium-ion batteries.
ADR special regulations
The "Basic" variant does not contain any specific ADR special regulations. The "Advanced" and "Premium" variants, on the other hand, comply with the ADR special regulations SV 376, SV 310. Transportation in accordance with SV636 is of course also possible. These regulations are designed to optimize the handling and transport of lithium batteries and to ensure safety throughout the entire transport chain, especially with regard to recycling and disposal.
THE FLEX-BOX series allows you to select the most suitable variant according to your individual requirements and always guarantee the highest safety standards. Rely on our products to transport your lithium batteries safely and efficiently.
Direct comparison of the variants
Variant 1 Basic | Variant 2 Advanced | Variant 3 Premium | |
---|---|---|---|
Volume / max. payload | 625 l / 600 kg | 625 l / 600 kg | 625 l / 600 kg |
External dimensions in mm | 1200 x 800 x 923 | 1200 x 800 x 923 | 1200 x 800 x 923 |
Internal dimensions in mm | 1134 x 734 x 752 | 1134 x 734 x 752 | 1134 x 734 x 752 |
Empty weight / TARE | 56 kg | 56 kg | 56 kg |
Material | HDPE rigid plastic | HDPE rigid plastic | HDPE rigid plastic |
Foldable | Yes | Yes | Yes |
Height folded | 260 mm | 404 mm | 404 mm |
Filling material | not necessary | E-glass fiber needle mats | E-glass fiber needle mats incl. PyroBubbles cushion |
Active fire retardant with filter effect | No | No | PyroBubbles cushion with filter effect for higher protection |
Areas of application | Storage & transportation of lithium-ion batteries 3480, 3481 | Storage & transportation of lithium-ion batteries 3480, 3481 | Storage & transportation of lithium-ion batteries 3480, 3481 |
Approved for the following battery types | For undamaged and non-defective batteries | For damaged and defective batteries, prototypes | For damaged and defective batteries, prototypes |
UN packaging code | UN 50H/X/mmyy/CZ/CIM10323/SÖHGEN 1181/656 | UN 50H/X/mmyy/CZ/CIM10323/SÖHGEN 1181/656 | UN 50H/X/mmyy/CZ/CIM10323/SÖHGEN 1181/656 |
Type approval | Packing group II | Packing group II | Packing group II |
Packaging instructions | LP903 | LP903, LP904, LP905 | LP903, LP904, LP905 |
ADR special regulations | _ | SV 310, SV376, SV636 | SV 310, SV376, SV636 |
Stackability | Yes | Yes | Yes |
Additional tension belts | 2 pcs | 2 pcs | 2 pcs |
Can be driven under (pallet truck) | Yes | Yes | Yes |
Future-oriented
Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential risk during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.
In use for you
If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!
max. gross mass: | 656 kg |
Empty weight: | 56 kg |
Handling the filling material: | Filling material around inserts, without filling material, Filling material in cushions |
Material: | high-density polyethylene (HDPE) |
Volume: | 625 liters |
Packaging group: | Packaging group II |
Packaging instructions according to ADR: | LP 903, LP 904, LP 905 |
ADR special provision: | SP 310, SP 376, SP 377 |
UN packaging code: | UN 50H/X/mmyy/CZ/CIM10323/SÖHGEN 1181/656 |
Areas of application: | defective batteries, Transportation of EOL lithium-ion batteries, Waste disposal, fire-protected storage, Transport of rechargeable batteries, loose cells, E-bike batteries, Model batteries, Garden tool batteries, Prototypes, Garden tool batteries, Power tool batteries, PowerTools, Recycling centers, Transportation, Storage |
External dimensions: | 1200 x 800 x 923 mm |
Filling material: | without filling material, E-glass fiber needle mats, PyroBubbles® |
Internal dimensions: | 1134 x 734 x 752 mm |