GENIUS FLEX-BOX 790 foldable storage & transport box

The GENIUS FLEX-BOX 790 foldable storage and transport container presented here offers an ideal solution for users looking for a reliable method of safely transporting or storing lithium batteries/lithium-ion batteries in accordance with the latest standards.

The properties, packaging instructions, approvals and ADR special regulations differ depending on the variant selected.

Size and capacity of the storage and transport container

The foldable GENIUS FLEX-BOX 790 storage & transport box has a volume of 790 liters and can hold a payload of 793 kg. The empty weight is 57 kg.

The FLEX-BOX 790 has external dimensions of 1200 x 1000 x 1000 mm and internal dimensions of 1092 x 892 x 812 mm (length x width x height). The container is made of high-density polyethylene (HDPE).

Certification and guidelines

Lithium batteries fall into dangerous goods class 9, which means that the goods pose a risk to the environment during transportation that should not be underestimated. Numerous specifications and guidelines must therefore be observed when transporting lithium batteries.

Certified for packaging group II

The containers in the FLEX-BOX series meet the requirements of packaging group II, which means that substances with a medium hazard potential may be transported in them. To achieve this classification, drop tests from 1.2 m must be passed.

Different properties and filling materials

Height of the folded box

The "Basic" version impresses with a folded height of 276 mm, which enables compact and space-saving storage. The "Advanced" and Premium versions impress with a folded height of 420 mm.

E-glass fiber needle mats and PyroBubbles provide additional protection

The Advanced version protects the contents from shocks and vibrations with E-glass fiber needle mats. This filler is non-flammable and non-electrically conductive. The "Premium" version is available for the highest safety requirements.

Filling material and safety features

No additional filling material is required for the "Basic" version. This option is ideal for transporting undamaged and non-defective batteries that do not require any special filling material in accordance with packaging regulation P 903. For increased safety, we recommend the "Advanced" variant, which is equipped with e-fiberglass needle mats. The Advanced variant can also be used to store or transport damaged and defective batteries and prototypes. For maximum safety and protection, we recommend the "Premium" version. Here, e-fiberglass needle mats are used in combination with PyroBubbles cushions. The box is filled with the fire protection agent PyroBubbles®, which forms a closed and thermally insulating layer around a fire source. The PyroBubbles provide an additional fire protection function and contribute to safety, especially when storing or transporting lithium batteries or lithium-ion batteries.

Direct comparison of the variants

Future-oriented

Lithium-ion batteries will be indispensable in all industrial applications in the coming years. However, if used improperly, batteries can pose a potential risk during production, storage and transportation that should not be underestimated. By purchasing these boxes, you protect yourself against major financial losses right from the start. International customers from the automotive and energy supply sectors, among others, rely on this proven technology.

In use for you

If you have any questions, please do not hesitate to contact us. We look forward to hearing from you!